Continuous sugar dissolver for beverage processing

Achieve precise sugar syrup production with minimal raw material waste using our advanced blending technology, ensuring consistent taste and quality in every batch.

Blends and Dissolves Sugar Syrup Accurately

The Continuous Sugar Dissolver (CSD) is an industry-leading blending system designed specifically for beverage manufacturers, food processing companies, and plant-based beverage producers. This fully automatic solution excels in precision, utilizing a jet mix principle to ensure optimal sugar dissolving and blending. Capable of producing sugar syrup up to 72°C and achieving an accuracy of <+ 0.1° Brix, it guarantees a precise and consistent product, reducing raw ingredient consumption. The CSD, operating in both semi-continuous and continuous modes, is engineered for seamless integration with APV beverage processing units, enhancing your production line with minimal downtime and simplified operations. With its energy-efficient design and low maintenance requirements, the system offers significant cost savings. Industrial-grade materials ensure robust performance and extended service life, while compliance with stringent industry standards secures high-quality processing for a variety of sweetened beverages like Coca-Cola, Pepsi, and Red Bull.

Benefits

  • Ensures product consistency with high precision blending, significantly reducing raw material waste.
  • Reduces operational costs through energy-efficient design and low maintenance requirements.
  • Enhances production efficiency with seamless integration into existing beverage processing lines.
  • Minimizes human intervention with a fully automatic system, lowering labor expenses.
  • Adapts to various product lines, providing flexibility for different beverage formulations.

General


Applications
Beverages,Sweetened beverages,Sugar syrup,Energy drinks,Juices,Soft drinks,Beverage concentrates
End products
Tropicana orange juice,Coca-cola,Sprite,Gatorade,Capri sun,Pepsi,Red bull,Minute maid lemonade,Fanta,Monster energy drink
Steps before
Purification,Drying,Emulsification,Grinding
Steps after
Sterilization,Packing,Coating
Input ingredients
sugar,water,raw ingredients
Output ingredients
sugar syrup,syrup with desired Brix level
Market info
SPX Flow is renowned for its expertise in manufacturing industrial ETO equipment, specializing in fluid handling and processing solutions. They are recognized for innovation, reliability, and providing efficient solutions across diverse industries, including food, beverage, and industrial markets.

Technical Specifications


Automation
Fully automatic
Brix Accuracy
< ±0.1° Brix
Blending Control
Brix analyses
Temperature
Up to 72°C (162°F)
Mixing Principle
Jet mix
Energy Costs
Low
Maintenance
Low maintenance

Operating Characteristics


Automation level
Fully automatic
Temperature control
Up to 72°C (162°F)
Blending control
Via Brix analyses
Operation flow type
Continuous
Dissolving method
Jet mix principle
Maintenance level
Low maintenance
Energy efficiency
Designed for low energy costs

Material Compatibility


Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
High
Density/particle size
Sugar solutions

Physical Characteristics


Tank temperature range
up to 72°C (162°F)
Tank type
Jet mix dissolver tank
Full automation
Yes

Custom Options


Control panel type
Fully automatic
Integration possibilities
APV beverage process unit
Automation level
Fully automatic system