Ceramic sanitaryware casting and drying plants

Ensure top-quality ceramic sanitaryware production with comprehensive solutions for casting, drying, and glazing. Ideal for manufacturers seeking to optimize efficiency and integrate modern technology into their production line.

Casts and Glazes Ceramic Sanitaryware Efficiently

The integrated system from SACMI, Gaiotto, and Riedhammer revolutionizes ceramic sanitaryware production with its high-pressure robotic casting and glazing capabilities. This system excels in casting complex bathroom products like toilets and washbasins by leveraging advanced robotic technology and precision control, enhancing efficiency and quality. With automated processes such as drying, firing, and glazing, it supports a wide range of configurations tailored to ceramic manufacturers’ needs. Capable of processing both solid and slurry forms, it fits seamlessly into Industry 4.0 environments, minimizing operational costs through energy-efficient and environmentally considerate designs. Designed for continuous operation, it supports full integration within existing production lines, reducing manual intervention and enhancing throughput. Optional configurations in materials like stainless steel offer enhanced durability, while compliance with stringent industry standards ensures safe and reliable operation. The system’s modular nature allows for easy customization and scaling, complemented by SACMI’s engineering support for bespoke solutions.

Benefits

  • Enhances production efficiency by integrating high-pressure robotic operations.
  • Decreases operational costs with energy-saving technologies and smart controls.
  • Improves product quality with precise casting and glazing processes.
  • Minimizes manual labor and risk of injury through automated handling and sorting.
  • Ensures compliance with industry standards for a safer production environment.

General


Applications
Ceramic washbasins,Bathroom furnishings,Ceramic tiles,Ceramic bidets,Ceramic accessories,Ceramic sanitaryware,Ceramic shelves,Ceramic wcs,Ceramic furniture
End products
Ceramic toilet tanks,Soap holders,Toothbrush holders,Ceramic cisterns,Pedestal washbasins,Ceramic vanity tops,Bathroom vanities,Washbasins,Wall-hung toilets,Wall-mounted shelves,Double washbasins,Bathroom storage units,Ceramic bathroom counters,Toilets,Floor-standing toilets,Integrated sink units,Ceramic vanity legs,Ceramic towel racks,Bidets,Urinals
Steps before
Body preparation,Glaze preparation,Mould design
Steps after
Automatic finishing,Glazing,Firing,Sorting,Inspection,Packaging
Input ingredients
ceramic mixes,glaze preparation,plaster moulds,energy,water,raw materials
Output ingredients
ceramic sanitaryware,sanitaryware items,glazed products,fired ceramic products,finished sanitaryware
Market info
Sacmi is renowned for manufacturing advanced industrial equipment, primarily focusing on ceramics, packaging, and food processing. With a commitment to innovation and quality, Sacmi is a market leader in providing engineered-to-order solutions across various sectors.

Technical Specifications


Automation
PLC-controlled,Robotic systems
Capacity
>600 Casting plants,>1000 Robotic glazing systems,>420 Tunnel or shuttle kilns
Drying
Chamber dryers with automatic loading
Firing Technology
Tunnel and shuttle kilns
Glazing
Robotized glazing and automatic applications
High Pressure Casting
Single-mould or multiple mould casting machines
Low Pressure Casting
Casting banks
Laser Guided Vehicle
Automatic handling of parts in the factory
Robotic Sorting
Vision system for part inspection and measurement

Operating Characteristics


Automation level
Robotic / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
Optimized Consumption
Cleaning method
Automatic / Manual
Changeover time
Minimized for Efficiency

Custom Options


Control panel type
HMI / Touchscreen
Integration possibilities
Robotic systems,Vision systems
Personalization options
Factory-specific tooling and engineering
Automation level
Automated / Semi-automated / Manual
Smart automation technologies
Industry 4.0 compatibility
Robotic handling
Robot Load / Robot Glaze
Customization in process stages
Body and glaze preparation,casting,finishing,glazing
Software
Supervision Software
Sustainability features
Energy and water consumption reduction