Automated pretzel lye application system
Enhance your bakery’s output with high-efficiency lye application, achieving consistent, high-quality pretzel and pastry finishes with minimal labor, seamless integration, and precise control across production variations.
Applies Lye Coating for Bakery Products
The Belaugungsautomat Comjet from WP Riehle is engineered to optimize the lye application process in bakery and pastry production, offering unmatched efficiency and precision. Utilizing a patented lye shower system with two additional lye curtains, it ensures consistent and even coverage, regardless of production speed. Ideal for pretzels, lye rolls, and lye-dipped croissants, the Comjet processes up to 300 trays per hour, integrating into continuous, fully automated lines. Operated via a robust glass-touch panel, it features a variable-speed conveyor for adaptable production needs. The lye tank, available in 180 or 250 liters, includes a heating system to maintain optimal temperature, enhancing lye reactions. Optional integration with a WP Scoring Robot further increases automation by delivering precise cuts post-coating. Designed for food and snack production, it supports seamless integration with upstream dough loaders and downstream cooling and packing stations. For environments requiring robust performance, the Comjet reduces labor and increases throughput while maintaining high-quality lye application with minimal maintenance downtime.
Benefits
- Enhances production efficiency by processing up to 300 trays per hour with minimal labor.
- Ensures uniform lye application with a patented shower system, improving product consistency.
- Maintains optimal lye temperature for superior coating quality, thanks to integrated tank heating.
- Integrates seamlessly into existing lines, reducing setup time and operational complexity.
- Offers scalable operation with adjustable conveyor speeds to match production demands.
- Applications
- Lye sticks,Croissants,Lye rolls,Lye pastries,Pretzels
- End products
- Lye baguette rolls,Lye-dipped croissants,Lye breadsticks,Lye sandwich rolls,Pretzel twists,Lye dough snacks,Bavarian-style pretzels,Lye cocktail sticks,Almond lye pastries
- Steps before
- Dough preparation,Proofing,Loading onto peelboards,Feeding through Automated Loader
- Steps after
- Robotic scoring,Cutting,Baking
- Input ingredients
- Teiglinge,Gär-/Beschickungs-Systemwagen,Peelboards
- Output ingredients
- Laugengebäcke,Brezel,Laugenbrötchen,Laugenstange,Croissant,Laugenkonfekt
- Market info
- Automation
- Full automated belauging process
- Capacity
- Up to 300 trays per hour
- Band speed
- Adjustable
- Lye tank capacity
- 180 or 250 liters
- Control panel
- Glass-touch panel
- Lye temperature control
- Heated for constant temperature
- Production process
- Fully automated
- Loading system
- WP Automatic Loader
- Automation level
- Fully automatic
- Integration capabilities
- WP Automatic Loader
- Changeover time
- Minimal
- Process control
- Centralized via glass-touch panel
- Production capacity
- 300 sheets per hour
- Operational efficiency
- High with low personnel requirement
- Batch vs. continuous operation
- Continuous
- Production adaptability
- Adjustable belt speed
- Cleaning method
- Easy access for cleaning
- Process optimization
- Patentierte Laugendusche
- Product Compatibility
- All lye pastries (e.g.,Pretzels,Lye Rolls)
- Lye Compatibility
- Variable
- Based on production requirements
- Tank size
- 180 or 250 liters
- Feed method
- Automatic Loader
- Control panel type
- Glass-Touchpanel
- Discharge method
- Via Automatic Loader
- Control panel type
- Robust Glas-Touchpanel
- Integration with Loading Systems
- WP Automatic Loader
- Modular Options
- WP Scoring Robot
- Production Speed Adjustment
- Regelbare Bandgeschwindigkeit
- Laugentank Capacity
- 180 or 250 Liter