Automated compression system for large meat products

Optimize your deli product yield and minimize waste with a system tailored for high-powered compression and precision packaging of large meat items, enhancing shape uniformity and slicing efficiency.

Compresses and Packages Deli and Vegan Meats

The TIPPER TIE TN4200 from JBT is an automated clipping and compression system designed to optimize your packaging process for deli and vegan meats. This system excels in compressing larger meats into consistent shapes, significantly reducing material waste and maximizing slicing yields. It features a servo-powered breech for swift and uniform compression, accommodating tough products like beef and facilitating seamless shaping for uniform cooking and slicing. Capable of handling a variety of casing materials including shirred casings, roll stock films, and nets, the TN4200 is versatile across food, meat processing, poultry, and plant-based protein industries. With a breech length of 32 inches and a maximum diameter of 7 inches, it enhances production efficiency while minimizing labor with its single-operator design. The precise cutting feature tailors package tail lengths to optimize material use, contributing to rapid investment payback. Additionally, the system integrates seamlessly into high-speed operations, supported by proactive service plans like JBT’s TIPPER TIE PRoCARE®.

Benefits

  • Enhances slicing yields by ensuring uniform product shapes for consistent portioning.
  • Minimizes material waste with precise package tail cutting, optimizing cost efficiency.
  • Reduces labor costs through single-operator functionality with automated processes.
  • Improves cooking yields and consistency, resulting in higher quality end-products.
  • Adapts to various casing materials, providing flexibility across different production needs.

General


Applications
Netted meats,Whole muscle meats,Ham,Vegan deli meats,Poultry,Vegan ham,Deli meats
End products
Netted chorizo,Vegan honey baked ham,Honey glazed ham,Smoked chicken,Sliced turkey breast,Plant-based turkey rolls,Roast beef
Steps before
Grinding,Injection,Massaging,Preparation
Steps after
Portioning,Slicing,Cooking,Packaging
Input ingredients
deli meats,ham,whole muscle meats,netted meats,poultry,vegan deli meats,vegan ham,shirred casings,roll stock films,nets
Output ingredients
compressed meats,uniform product shapes,fixed diameter packages
Market info
JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.

Technical Specifications


Breech Length
32” (812 mm)
Inside Diameter
7” (178 mm)
Tail Length Precision
0.745” (18.9 mm)
Compression Type
Servo-powered breech
Automation
Single operator

Operating Characteristics


Compression System
Servo-powered breech
Automation Level
Automated
Package Tail Length Precision
Precisely .745” (18.9 mm)
Material Handling
Shirred casings,roll stock films or nets
Operator Requirement
Single operator
Max Available Inside Diameter
7” (178 mm)
Breech Length
32” (812 mm)
Changeover Time
Not specified
CIP/SIP
Not specified

Product type Characteristics


Meat types
Deli meats,ham,whole muscle meats,netted meats,poultry,vegan deli meats,vegan ham

Physical Characteristics


Breech Length
32” (812 mm)
Inside Diameter
7” (178 mm)
Tail Length Precision
0.745” (18.9 mm)
Compression Force
Servo-powered compression