Ash handling pumps for dense phase pneumatic conveying
Efficiently convey various types of ash, including fly ash and waste incinerator ash, to streamline your production process while minimizing energy consumption and ensuring reliable, high-capacity continuous operation.
Conveys and Handles Diverse Ash Types
The Ash Handling Pumps from Schenck Process are designed to solve the complex task of transporting various ash types, including fly ash and electrostatic precipitator ash, across power generation and heavy industry environments. Featuring dense phase pneumatic conveying systems, this equipment excels in delivering continuous, high-capacity ash transport over distances up to 750 meters. Its Multi PD Dense Phase Pumps reduce air consumption and are equipped with integrated electro-pneumatic controls, ensuring seamless integration with existing plant infrastructure. The pumps convey ash directly to silos, minimizing intermediate handling and operational downtime. Constructed for durability, these systems operate effectively up to 480°C, handling up to 100 tons per hour, making them ideal for high-demand scenarios in cement, steelmaking, and waste incineration facilities.
Benefits
- Enhances material transport efficiency with low air consumption.
- Minimizes operational downtime through direct silo conveyance.
- Handles high temperatures and throughput for demanding industrial applications.
- Operates over long distances, increasing flexibility in plant layout.
- Integrates smoothly with existing systems, reducing installation costs.
- Applications
- Cement ash,Electrostatic precipitator ash,Economiser ash,Fly ash,Waste incinerator ash,Gypsum ash,Air heater ash
- End products
- Waste-to-energy byproducts,Wallboard,Cement clinker,Specialty cements,Concrete blocks,Pavement sub-base,Insulating refractory bricks,Gypsum board,Asphalt filler,Aggregate substitutes
- Steps before
- Fly ash collection,Grinding,Bag filtering,Electrostatic precipitation
- Steps after
- Storage in silos,Material distribution,Further processing,Recycling
- Input ingredients
- fly ash,ash from ESPs,ash from bag filters,ash from economisers,ash from air heaters,ash from electrostatic precipitators,ash from waste incinerators
- Output ingredients
- conveyed ash,ash to main silos,ash to reception silos
- Market info
- Schenck Process is known for its expertise in material handling, weighing, feeding, and automation solutions. The company has a strong reputation for delivering high-quality engineered-to-order equipment for diverse industries, backed by innovative technology and customer-centric service.
- Conveying Distance
- up to 750 m
- Conveying Velocity
- Higher than with multi Dense Phase vessels
- Specific Air Consumption
- Lower than multi Dense Phase system
- Pump Connection
- Up to 8 pumps on same pipeline
- Temperature Operation Limit
- Up to 480ºC
- Throughput Rate
- Up to 100 t/hr
- Conveying System Type
- Dense Phase Pneumatic
- System Components
- Dome Valve,electro-pneumatic controls,air supply piping
- Conveying distance
- Up to 750m
- Temperature range
- Up to 480ºC
- Conveying rate
- Up to 100 t/hr
- System integration
- Multiple feed points / Single or multiple reception silos
- Automation level
- Electro-pneumatic controls
- Air consumption efficiency
- Lower specific air consumption
- Pump arrangement
- Up to 8 pumps on the same pipeline
- Maintenance requirements
- Low maintenance
- System reliability
- Highly reliable with minimal moving parts
- Pipeline size
- Smaller pipe sizes
- Operation type
- Dense phase pneumatic conveying
- Abrasion resistance
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Compact design
- Pressure vessel count
- Up to 8 vessels
- Pipeline connection
- Connected across ESP gas stream
- Maximum conveying distance
- 750 meters
- Operational temperature range
- Up to 480ºC
- Control panel type
- Electro-pneumatic
- Integration possibilities
- Pre-wired and pre-piped for connection
- Automation level
- PLC-controlled
- Pump configuration
- Up to 8 pumps on a pipeline
- Valve type
- Dome Valve
- Air supply piping
- Included