Anti-wrapping starscreen for material sorting

Tackle film, tape, and textile wrapping issues in your sorting process with this starscreen technology designed for precise size separation and minimal maintenance.

Separates and Screens Waste for Recycling Operations

The Lubo AWS Starscreen from Bollegraaf Group is engineered to address the common problem of material wrapping in waste processing, enhancing separation efficiency. Its patented anti-wrapping design ensures uninterrupted operation by preventing obstructions from films, tapes, and textiles. Applying this technology, AWS optimizes sorting for various waste streams, producing high-purity outputs such as recycled PET flakes, reprocessed cardboard sheets, and RDF pellets.

The AWS Starscreen employs a unique modular construction, screening materials in a thin layer for superior separation. With a high throughput capacity, it efficiently processes materials like municipal solid waste, construction debris, and plastic, supporting single stream and waste-to-energy solutions.

Highlighting its operational advantages, AWS integrates high automation with minimal energy consumption, facilitated by a PLC-controlled system. Maintenance is streamlined with the Quick Disconnect System, enabling rapid star shaft replacements without extended downtime, thereby maximizing uptime and lowering operational costs. Compatible with existing installations, the Lubo AWS Starscreen is tailored to meet the advanced needs of recycling facilities and waste management companies.

Benefits

  • Enhances material purity with effective separation, reducing contamination in recyclable outputs.
  • Minimizes operational costs and increases uptime with low-maintenance, easy-change shaft design.
  • Conserves energy with optimized motor controls, lowering overall power usage.
  • Adapts easily to existing systems due to its modular design, enabling flexible integration.
  • Improves sorting efficiency by preventing material wrapping, ensuring consistent throughput.

General


Applications
Paper and cardboard waste,Construction and demolition (c,Single stream waste,Plastic waste,Municipal solid waste (msw),Waste-to-energy solutions,D) waste
End products
Recycled pet flakes,Recovered corrugated fiberboard,Refined mixed recyclables,Recycled construction aggregates,Cleaned municipal recyclables,Rdf pellets,Reprocessed cardboard sheets
Steps before
Feeding,Material Sorting,Initial Screening
Steps after
Density Separation,Ballistic Separation,Sorting Overs,Process Automation
Input ingredients
film,tape,textile,plastic bags,foils
Output ingredients
purity,quality,recovered valuables,sorted material
Market info
Bollegraaf is known for manufacturing advanced recycling equipment and systems. With a strong reputation for innovation and quality, they specialize in engineered-to-order solutions, optimizing waste processing efficiency and sustainability for diverse industries globally.

Technical Specifications


Modularity
High
Ease of Maintenance
Quick Disconnect System
Automation Level
High
Operational Costs
Low
Energy Consumption
Low
Throughput
High
Purity
High
Uptime
Maximized
Anti-Wrapping Feature
Yes
Material Layer Thickness
Thin
Flexibility to Amend Settings
High
Construction
Modular
Maintenance Time
Minutes
Shaft Change Speed
Fast
Setting Amendability
Flexible

Operating Characteristics


Modularity
Modular construction
Automation level
High level of automation
Ease of maintenance
Quick Disconnect System
Purity and quality
Highest purity and quality
Changeover time
Minutes with Quick Disconnect
Operational costs
Low operational costs
Throughput
High throughput
Flexibility
Amend settings easily
Anti-wrapping feature
Prevents obstruction
Energy consumption
Low energy consumption
Uptime
High uptime

Material Compatibility


Film compatibility
Yes
Tape resistance
Yes
Textile handling
Yes
Cleanability
Easy maintenance

Product type Characteristics


Waste Streams Compatibility
All Types


CE marking
Yes
ISO 9001 Certification
Yes
ATEX Certification
Yes

Physical Characteristics


Machine Footprint
Compact
Screen Design
Anti-Wrapping
Modularity
Yes
Shaft System
Quick Disconnect

Custom Options


Control panel type
High level of automation
Maintenance customization
Quick Disconnect System for easy shaft change
Integration possibilities
Flexible settings to integrate with existing systems
Modular construction
Can be built in almost every existing situation