Air separator for polymers and plastics

Ensure high-purity plastic pellets by efficiently separating fine dust and streamers before packing and loading.

Separates Dust from Plastic Pellets

The KWS Cascade Air Separator from Zeppelin Systems is designed to streamline the production process by efficiently separating fine dust from plastic pellets. This separator leverages a counterflow principle, maintaining consistent separation performance throughout its operation. The gravimetric feeding allows it to integrate seamlessly into high-capacity production lines, capable of handling up to 200 metric tons per hour. Ideal for applications in polymers and complex plastics, it ensures product purity prior to packing and loading. Built with maintenance-free operation in mind, it lacks rotating or wearing parts, minimizing downtime and maintenance efforts. Its design also eliminates dead space, virtually eradicating the risk of material cross-contamination. This equipment fits snugly into existing operations with easy installation and processing versatility, making it suitable for diverse sectors like chemical, plastics, rubber, and tire industries.

Benefits

  • Enhances product purity by effectively removing dust from plastic pellets.
  • Minimizes maintenance needs with a design free of rotating or wearing parts.
  • Integrates smoothly into high-capacity lines with a gravimetric feeding system.
  • Prevents material mixing with dead space-free design.
  • Simplifies installation and operation in diverse industrial settings.

General


Applications
Polymers,Complex plastics
End products
Acrylonitrile butadiene styrene (abs) pellets,Polypropylene granules,Pvc resin,High-density polyethylene (hdpe) granulates,Plastic pellets
Steps before
Purification,Emulsification,Drying
Steps after
Packing,Loading
Input ingredients
pellets,fine dust particles,long streamers
Output ingredients
cleaned pellets,separated dust
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Capacity
Up to 200 metric tons per hour
Automation
Manual / Automatic
Separation efficiency
Consistent throughout operation
Product handling
Gentle
Design
Eliminates dead space
Maintenance
Maintenance-free
Cross-section
Circular

Operating Characteristics


Working mechanism
Gravimetric feeding
Separation method
Counterflow principle
Setup and installation
Easy setup and installation
Product handling
Gentle
Efficiency
Consistent separation efficiency
Maintenance
Maintenance-free
Operation duration
Throughout the entire duration
Design
No dead space

Material Compatibility


Cleanability
Easy setup and installation
Density/particle size
Used for polymers and complex plastics

Physical Characteristics


Machine Footprint
Compact due to reduced height
Feed Method
Gravimetric or rotary feeder
Discharge Method
No intake or discharge feeders required
Shape
Circular cross-section

Custom Options


Discharge method
Gravimetric / Rotary feeder
Compact footprint
Reduced height design
Integration capabilities
Easy setup and installation
Circular cross-section
Yes