Advanced film inspection system for defect detection
Ensure flawless film quality with advanced detection systems that pinpoint defects like scratches, gels, and contamination while seamlessly integrating with your existing production line.
Detects and Measures Film Defects
InspectTech’s Area Scan Camera Film Inspection System offers unparalleled defect detection for the film manufacturing and converting industries. Leveraging cutting-edge machine vision and diverse illumination techniques—including bright field, dark field, and distortion measurement—this system excels in identifying a comprehensive range of flaws such as scratches, contamination, and bubbles. Its unique design accommodates varying film widths and minimizes the impact of film vibrations, ensuring accurate and reliable defect inspection. Capable of 100% in-line distortion measurement for optical films, the system fully integrates with processes such as slitting, rewinding, and marking, facilitating automated and continuous operations. It enhances operational efficiency and product quality while providing thorough run documentation, empowering you with data-driven insights into your production line. Seamlessly incorporable within existing systems, the Area Scan Camera Film Inspection System supports various film types, from biodegradable to heat-sealable films. Its user-friendly Windows-based interface simplifies interaction, allowing for targeted process improvements that reduce manufacturing costs.
Benefits
- Enhances product quality and yield by precisely detecting defects across a wide range of films.
- Minimizes film waste through reliable in-line inspection, reducing production costs.
- Integrates effortlessly into existing production lines, enabling seamless workflow continuity.
- Offers comprehensive run documentation to support process optimization and informed decision-making.
- User-friendly interface reduces training time, allowing operators to focus on maintaining high production standards.
- Applications
- Optical films,Film converting,Film manufacturing,Plastic films,Packaging films
- End products
- Window films,Anti-static films,Vacuum packaging films,Biodegradable films,Shrink films,Cling films,Bopp films,Heat-sealable films,Stretch films,Lcd films,Blister packaging films,Polypropylene films,Pvc films,Barrier films,Laminating films,Polyester films,Protective films,Optical lens films,Pet films,Polyethylene films
- Steps before
- Line-stream integration,Film slitting
- Steps after
- Rewinding,Marking,Complete run documentation
- Input ingredients
- optical films,film materials
- Output ingredients
- defect-free films,high-quality films,inspected films,documented run data
- Market info
- IINSPEC.TECH is known for its expertise in designing and manufacturing high-quality, customized industrial engineered-to-order (ETO) equipment, with a strong reputation for innovation, reliability, and customer-centric solutions in various industrial sectors.
- Detection type
- Vision
- Defect Detection
- Scratches,crystals,gels,bubbles,black specks,contamination
- Distortion Measurement
- 100% in-line
- Camera Technology
- Area Scan Camera
- Illumination Types
- Bright field,dark field
- Integration Options
- Line-stream,slitting,rewinding,marking
- Interface
- Windows-based
- Detection method
- Bright field / Dark field
- Automation level
- 100% in-line
- Integration
- Line-stream integration
- Documentation
- Complete run documentation
- Mechanism
- Area scan camera technology
- Defect detection
- Scratches,crystals,gels,bubbles,black specks,contamination
- Distortion measurement
- Optical films
- Film Width Adaptability
- Varied Widths
- ISO Certification
- ISO 9001 / ISO 14001
- Camera array
- Single array of area cameras
- Installation flexibility
- Various angles and widths support
- Control panel type
- Windows-based interface
- Camera integration
- Area scan camera
- Illumination types
- Bright field,dark field
- Installation space adaptability
- Limited space compatible