Recovers and Concentrates Industrial Acids

The Acid Recovery System from GMM Pfaudler efficiently recovers and concentrates spent acids, leveraging decades of engineering expertise. This system is essential for chemical, pharmaceutical, food, and energy sectors, solving the challenge of acid waste management. It employs a multi-stage concentration and distillation process, ensuring precise recovery for applications like nitric and sulfuric acid reclamation, and hydrochloric acid regeneration. Capable of continuous operation, it integrates seamlessly into production lines with PLC control and remote monitoring. Designed with corrosion-resistant materials like glass-lined steel and fluoropolymers, it withstands harsh conditions and minimizes maintenance needs. Additionally, the system reduces operational costs through energy-efficient heat recovery designs, supporting environmental and cost-saving goals. Customization options and engineering support ensure a tailored fit for your facility’s specific requirements.

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Performs Filtration, Drying, and Mixing Operations

The Filter Dryers MAVALAB from GMM Pfaudler offer a versatile, modular solution for pharmaceutical and chemical industries, prized for efficient solid-liquid separation and drying of active pharmaceutical ingredients and specialized chemical reagents. This mobile unit utilizes a hydraulic-free compact design, enhancing maneuverability in pilot plant settings or low volume production scenarios. Equipped with a purged double mechanical seal and a mechanical speed variator, the MAVALAB allows precise control over the filtration and drying processes, ensuring high-quality product output.

Common applications include laboratory chemical synthesis and pilot-scale drug formulation, addressing challenges in moisture removal and particle sizing. This pre-engineered unit supports integration within existing processing lines, suited for manual operation with full ATEX or NEMA compliant controls, ensuring safe use in explosive environments. The MAVALAB also features WIP/CIP devices for easy, contamination-free cleaning, and its construction in corrosion-resistant materials makes it ideal for handling aggressive substances. Additionally, the unit is adaptable to specific process conditions, backed by GMM Pfaudler’s engineering support for customization.

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Processes Corrosive Chemicals and Pharmaceuticals Safely

The ASME RT, RS, RA, and RX series reactors from GMM Pfaudler are engineered to meet the rigorous demands of industries handling corrosive and sensitive materials. These glass-lined reactors offer unparalleled corrosion resistance, leveraging Pfaudler’s glass-lining expertise for enhanced safety in chemical, pharmaceutical, and food processing environments. The reactors feature multi-part or single-piece designs with options for Cryo-Lock technology, which facilitates internal assembly, especially beneficial for applications ranging from active pharmaceutical ingredient production to acid recovery and specialty chemical formulation.

With sizes spanning from 5 to 15,000 gallons, these reactors cater to diverse production scales. The inclusion of the INTERSEAL dry9000® sealing system ensures robust containment and lowers maintenance needs, while the choice of 316L stainless steel base metal in RX series extends their application to ultra-clean environments. Each reactor integrates seamlessly into existing production lines, equipped with advanced automation options and PLC capabilities to enhance efficiency and reduce operational downtime. These reactors are also compliant with ASME codes, providing assurance of safety and reliability in high-pressure scenarios.

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Sterilizes Biopharmaceutical Products and Components

The FOF Saturated Steam Sterilizer by Fedegari is designed to meet the stringent requirements of the pharmaceutical and biopharmaceutical industries. This versatile sterilization solution excels in its ability to handle both solid and liquid products, such as vaccines, injectable drugs, and surgical instruments, with precision and reliability. Utilizing a sophisticated control system, the unit offers seamless integration into existing production lines, with both automatic and semi-automatic operations. Its stainless steel chamber, available in circular or square configurations, ranges from 200 to 6,800 liters and can be customized to fit specific throughput needs. The sterilizer ensures energy efficiency through optimized pressure control and maintains compliance with FDA and European standards, ensuring safety and reliability in critical applications. Maintenance is streamlined with Fedegari’s smart design, keeping downtime and operational costs low, while customizable engineering options allow for tailored solutions to your unique production requirements.

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Sterilizes Laboratory Equipment and Materials

The FVA/A1 Vertical Lab Autoclave Sterilizer from Fedegari is a state-of-the-art solution for rigorous sterilization demands in industries like biotechnology, cosmetics, and food processing. Distinguished by its automatic operation and batch processing capabilities, it integrates seamlessly into laboratory environments, ensuring precise and validated sterilization cycles. With chamber volumes of 75, 140, and 188 liters, it accommodates diverse load types, from laboratory instruments to large-volume parenterals. Leveraging a 316L stainless steel chamber and lid, it guarantees durability and resistance to corrosion. Equipped with the DCS20 process controller, it offers full programmability for up to 30 customizable cycles, supporting a multi-user setup with Ethernet-enabled remote monitoring. Designed to comply with international safety standards, this sterilizer ensures safe and efficient operations while minimizing energy consumption through its advanced design and thermal insulation. Optional kits allow further customization to meet specific laboratory requirements, backed by Fedegari’s engineering support.

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Eliminates Wastewater and Recycles Steam

The Zero Effluent Discharge System by Crown Iron Works is engineered for manufacturers dedicated to minimizing environmental impact while maintaining efficient operations. This system efficiently eliminates wastewater by converting it into reusable steam, utilizing specially designed pressure vessels that integrate seamlessly into a solvent extraction plant. Typical applications include biofuel production, hemp CBD oil extraction, and specialty chemical processing, with end products such as biodiesel, plant-based proteins, and omega-3 supplements. Capable of adapting to continuous, automated operations, the system aids in achieving significant energy savings by raising condensate returns from 40% to 80%, reducing both energy consumption and chemical treatment costs. Designed for robust integration, it supports various solvents and processes such as desolventization and steam generation, making it a versatile choice for diverse industries including nutraceuticals and food products. Additionally, the system can incorporate additional wastewater sources, further enhancing its recycling capabilities.

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Recovers Heat and Generates Steam for Chemical Processes

BORSIG Process Heat Exchanger GmbH provides sophisticated replacement waste heat boilers tailored for nitric acid, caprolactam, and formaldehyde production. These boilers utilize a forced circulation design, ensuring efficient heat recovery and steam generation by capturing released thermal energy from catalytic processes. Integrating easily into existing lines, they manage up to 500 °C steam temperatures at pressures between 40 and 80 bar. The design supports continuous operation, optimizing energy use, and ensuring sustainable production processes. Available in different material options for corrosion resistance, they offer seamless compliance with international standards. Featuring an integrated cooling system, these boilers maintain operational efficiency while facilitating easy maintenance with an available CIP system. Custom engineering support is offered to meet specific production requirements, enhancing plant efficiency and reliability.

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Compresses and Optimizes Process Gas Flow

The BORSIG ZM API 618 reciprocating compressors are engineered to provide efficient gas compression solutions for industrial producers in sectors such as petrochemicals, oil and gas, and energy. Built to withstand continuous, high-speed operations, these compressors boast a robust design compliant with the API 618 standards, ensuring reliability and performance. They support various gases, including hydrogen, ethylene, and hydrocarbons, making them suitable for producing ammonia, methanol, polyethylene, and more. Available in horizontal or vertical configurations, these compressors feature lubricated or non-lubricated cylinders and are driven by electric motors, gas engines, or steam turbines. With a power capacity of up to 21,000 kW and discharge pressures reaching 1,000 bar, they seamlessly integrate into existing production lines, offering assembly, commissioning, and modernization services. The compressors also include advanced control systems for enhanced operation and reduce life cycle costs with features like high wear resistance. Rugged material options ensure compatibility with harsh industrial environments, while optional customization and engineering support cater to specific application requirements.

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Recovers Marine Vapours and Controls Emissions

The BORSIG Marine Vapour Recovery Unit (MVRU) is specifically engineered to efficiently capture and control emissions during marine operations. It is designed for multi-jetty usage, capable of handling vapours from various sea-going vessels. Utilizing a self-suction principle, it minimizes vapour piping diameter and eliminates the need for additional blower systems, enhancing both integration and operational efficiency. This unit caters to high-capacity vapour handling across industries such as chemical, petrochemical, and energy production, facilitating compliance with strict international emission standards. The MVRU’s mechanical design, customizable to fit space constraints of jetties or shore platforms, ensures adaptability across diverse operational environments.

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Mixes, Heats, and Cools Liquid Formulations

The Reactor for Cosmetic/Pharmaceutical from Boema S.p.A. is a versatile vessel designed for high-precision manufacturing in the cosmetic and pharmaceutical sectors. Built to operate under high pressures and vacuum, it features complex stirring mechanisms, such as dual counter-rotating elements, to ensure uniform mixing. The reactor is engineered with an optimized cooling interspace, enhancing the circulation of heating fluids for accurate temperature control and high reliability. Tested at 6 bar, the interspace design and high-density insulation minimize thermal loss. Applications range from face creams and lotions to medicinal syrups and gel-based pharmaceuticals. Constructed from stainless steel for optimal corrosion resistance, this reactor aligns with GMP standards, featuring smooth surfaces for easy cleaning and maintenance. Configurable and integrated with existing production lines, it offers a seamless solution for batch operations, prioritizing both efficiency and product integrity.

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