Gently Conveys and Protects Fragile Powders

The RELCO® Dense Phase Vacuum Conveying System from Kovalus Separation Solutions is expertly engineered to handle the delicate task of conveying fragile powders such as whey protein, milk powder, and infant formula without damaging their structure. This system employs a controlled vacuum operation that precisely manages powder velocity and pressure, preventing powder stalling and optimizing movement through short to medium distances.

Specifically designed for dairy, food, beverage, and life sciences industries, the system operates with instantaneous rates up to 60,000 kg/hr, ensuring high throughput and efficiency. With a compact convey line size compared to lean phase systems, the dense phase technology minimizes product breakage, making it ideal for heat-sensitive and abrasive powders.

Fully automated, the system integrates seamlessly into existing production lines, with a PLC-controlled interface for effortless operation and the potential for remote monitoring. Its stainless steel construction ensures material compatibility and longevity, while easy-access components support quick cleaning and maintenance. Additionally, options for customization are available to meet specific production needs, backed by engineering support from Kovalus experts.

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Fills, Weighs, and Densifies Bulk Bags

The RELCO® Bulk Bag Filler from Kovalus Separation Solutions is engineered for precise and sanitary filling of bulk bags, catering to diverse industries such as dairy, food, beverage, and more. This equipment is designed with robust stainless steel construction, ensuring corrosion resistance and compliance with 3A standards and USDA guidelines. It features a rotating bag loop hanger system for efficient loading, while its integrated scale controller ensures accurate weight measurements. Equipped with a tool-free disassembly design, the filler facilitates easy cleaning and maintenance. The filler includes a unique bag inflation venturi with a HEPA filter, reducing bridging and enhancing dust control during operations. It handles various bulk bag sizes with an adjustable scissor lift for consistent operator interface. Optional integrated palletizing systems are available for enhanced operational synergy.

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Fills and Packages Varied Powders Efficiently

The 25kg Manual Powder Packaging System from Kovalus Separation Solutions is designed to meet stringent sanitary requirements, perfect for applications across dairy, food, beverage, and life sciences industries. Built to 3A standards and USDA guidelines, it offers precise filling thanks to an integrated scale controller and twin augers, ensuring accuracy within +4 ounces. This system can fill a diverse range of powders—such as milk powder, protein powders, and cement powder—at a rate of up to one bag per minute. Its robust stainless steel construction provides corrosion resistance and durability, while the tool-free design enables easy disassembly and cleaning, reducing maintenance downtime. Equipped with PLC/HMI for seamless process control and housed in NEMA 4 enclosures, the packaging system is engineered for reliable operation. Additionally, options for downstream integration, including check weighers and heat sealers, enhance production efficiency.

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Transfers, Cleans, Dries, and Sterilizes Powders

The VTS Vacuum Conveyor with WIP/CIP/SIP from AGIERRE is engineered to ensure the highest standards of cleanliness and contamination prevention in powder handling. Designed for pharmaceutical and chemical applications, this system efficiently transfers, cleans, dries, and sterilizes various powders, including pharmaceutical tablets and APIs. Its integrated Cleaning-In-Place (CIP) and Steam-In-Place (SIP) modules ensure thorough internal cleaning using spray nozzles and superheated steam, crucial for sterile production environments. The system’s flexibility allows it to seamlessly integrate into automated production lines, with pneumatic or PLC control options that align with cGMP and UNI EN ISO standards. Additionally, its innovative design prevents residue accumulation, significantly enhancing product purity and safety. Customizable features are available to meet specific operational requirements, ensuring a perfect fit within your production environment.

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Conveys and Separates Bulk Powder Materials

The Lean Phase Pressure Conveying System from GEA is designed to efficiently transport bulk powders and granules using pneumatic technology. This system utilizes positive displacement blowers to propel materials through pipelines, ensuring seamless integration with upstream and downstream processes such as weighing and sampling. It supports continuous operation, making it invaluable for food, pharmaceutical, and chemical industries.

The system is particularly suited for conveying materials like milk powder, whey protein, and chemical powders at rates below 30 tonnes per hour over distances up to 200 meters. Its adaptability allows integration of additional processing steps such as dehumidification, cooling, and magnetic separation. Constructed in options that include stainless steel, it effectively resists corrosion in harsh environments and complies with USDA 3A standards, ensuring cleanliness and sanitation.

Automation is achieved via a PLC-based control system, offering precision in dosing and feeding, as well as easy monitoring and adjustments. The unit is customizable to suit specific material characteristics with options for abrasion-resistant piping, making it versatile in handling abrasive substances. Maintenance is facilitated through easy-access design and options for clean-in-place (CIP) systems, ensuring minimal downtime.

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