Processes and Extrudes Diverse Materials Efficiently

The EVOLUM+ Twin-Screw Extruder from Clextral revolutionizes extrusion for food, pet food, and bioplastic industries. Its advanced design provides up to 40% higher production volume, integrating seamlessly into your production line with a patented Advanced Thermal Control (ATC) system for precise temperature management. This equipment efficiently handles diverse applications from high-protein pet kibbles to compostable cutlery, with throughput capabilities reaching up to 23,000 kg/h. Its hygienic stainless steel construction supports CIP systems for easy maintenance and rapid recipe changeover. The extruder features a modular setup enhancing operational flexibility and process integration, making it ideal for continuous, high-speed operations in complex production environments.

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Processes Diverse Food and Feed Products

The Single-Screw Extruder from Bühler Group is a versatile solution for the food and feed industry, engineered to handle diverse applications ranging from pet food and aqua feed to confectionery and alternative proteins. Its modular design allows for easy adaptation and integration into existing production lines, accommodating various processes like extrusion, mixing, and feeding. This extruder is equipped with intelligent automation systems, ensuring precise control and minimizing downtime through automated safety shutdowns. It supports continuous high-speed operations, making it suitable for manufacturing a wide range of end products such as kibble, protein bars, spaghetti, and pea protein concentrate. With features like a two-stage preconditioner for improved product quality and user-friendly touch screen controls, this extruder provides efficient production and quick recipe switching. The design prioritizes food safety and ease of maintenance, aligning with high sanitation standards and offering modular upgrades to meet specific production needs.

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Produces Consistent Aquatic and Pet Feed Pellets

The AquaFLEX™ Twin Screw Extruder, part of Wenger’s FLEX™ series, is engineered for manufacturers in the aquatic and pet feed industries requiring precise control over pellet size, density, and nutritional retention. This system employs twin screw technology to address the challenge of producing small-sized pellets that maintain high-density characteristics. The AquaFLEX™ excels at versatility, producing floating, sinking, and slow-sinking feed for a variety of species, including shrimp, salmon, and trout.

With the capability to process up to 13,000 kg/hr and pellet sizes ranging from 0.6mm to 10mm or more, the AquaFLEX™ combines high throughput with superior flexibility. Designed for automated, continuous operations, it integrates seamlessly into production lines, offering customization through Wenger’s High Shear Conditioner, High Intensity Preconditioner, and other supportive systems. By optimizing motor speeds, it ensures energy-efficient operation, while its stainless steel construction provides robust, corrosion-resistant durability. Ideal for facilities demanding high-volume, reliable feed production, this extruder ensures compliance with industry standards and supports easy maintenance with features like a CIP system for efficient cleaning processes.

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Processes and Conditions Diverse Feed and Food Products

The C2TX Conical Twin Screw Extruder from Wenger is engineered to transform raw ingredients into a wide array of food, pet food, and aquatic feed products. Utilizing intermeshing co-rotating conical screws, it kneads and processes material with precise control over variables like screw speed (500 to 1,200 RPM), moisture, and temperature. This flexibility allows for the efficient production of textured vegetable proteins, meat analogs, and specialty feeds, including soy crumbles and trout pellets. Capable of continuous high-speed operation, it integrates seamlessly into your production line with features like automated PLC control and remote monitoring, enhancing operational efficiency. The design also supports easy maintenance with access to critical components and optional customization for material composition to resist corrosion in demanding environments.

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Shapes and Cools Diverse Protein and Feed Products

The Forming Extruders from Wenger offer a sanitary, low shear, and thermally efficient solution designed to meet the demands of diverse food, pet, and aquatic feed production. These single screw extruders combine forming, shaping, and cooling processes, making them ideal for creating an array of end-products ranging from tofu-like protein chunks and vegan sausage patties to duck-flavored kibble and shrimp pellets. With the capability to manage continuous, high-speed operations, these extruders integrate seamlessly into existing production lines. They offer flexibility for customization, supporting a wide range of materials and product types. Enhanced by precise temperature control and efficient extrusion, they maintain product integrity and quality. Equipped with features like inline sampling and phase transition analyzers, these extruders ensure optimal processing accuracy and efficiency. Engineered with durable materials to withstand rigorous industrial environments, they are available with various options for corrosion resistance and easy maintenance, helping you achieve reliable and consistent production outputs.

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Processes Diverse Food and Feed Products Efficiently

The Optima Single Screw Extruders from Wenger are engineered to enhance production capabilities for food, pet food, and aquatic feed manufacturers. These extruders are distinguished by their ability to significantly increase production capacity by 30% to 50%, thanks to unique screw flighting and barrel ribbing design. They facilitate precise control over textural attributes and bulk density, which is essential for producing varied end-products like cornflakes, dog kibble, and plant-based meat burgers. With processing capacities ranging from 500 to 30,000 kg/h, these units can handle continuous, high-speed operations. Integrated with advanced control systems, they offer seamless automation and remote monitoring to optimize energy use and maintain operational efficiency. Constructed with proprietary stainless steel alloys, they ensure durability and resist corrosion, reducing maintenance needs. Additionally, customization options and engineering support are available to meet specific production requirements, making them a versatile choice for diverse industrial applications.

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