Mixes and Disperses High-Viscosity Batches

The KDV series from Wilhelm Niemann GmbH & Co. is engineered to masterfully handle the intricate demands of high-viscosity mixing and dispersion tasks in industrial settings. This through-floor dissolver is an indispensable tool for manufacturers in the chemical, paint, and varnish industries, offering dynamic batch processing capabilities from 2,000 to 15,000 liters. Equipped with a robust motor, available from 44 to 315 kW, and innovative frequency converter technology, it ensures precise control over rotation speeds ranging from 40 to 1,000 RPM. The dissolver excels in mixing, dispersing, and evacuating processes for products such as acrylic emulsion paint, epoxy coatings, and PVC flooring tiles. Its adaptable design allows seamless integration into existing production lines with options for semi-automatic and fully-automatic operations. Built with corrosion-resistant materials, it complies with ATEX Zone 0 standards for explosion protection, while offering various material choices for mixing containers. Customizable options like vacuum execution and cleaning systems enhance operational efficiency and maintenance.

The post Dissolver for high-viscosity products through floor installation appeared first on Making.com.

Mixes, Disperses, and Evacuates High-Viscosity Products

The KREIS-DISSOLVER® from NIEMANN offers a robust solution for processing high-viscosity products. Utilizing modern frequency converter technology and a mechanically adjustable toothed disc, it efficiently mixes, disperses, and evacuates materials. Ideal for applications in paint, coatings, and adhesives, it handles batch sizes from 30 to 5000 liters with driving power between 6.8 to 160 kW. The dissolver’s energy-efficient design reduces operational costs, while options like vacuum execution and temperature control enhance processing capabilities. Constructed from durable materials like mild and stainless steel, it ensures chemical compatibility and longevity. Customization and engineering support are available to tailor the equipment for specific production needs.

The post Dispersing system for high-viscous products appeared first on Making.com.

Processes and Deaerates High-Viscosity Liquids

The VKDV series by NIEMANN is a high-performance vacuum dissolver designed for the rigorous processing of high-viscosity materials. Utilizing modern frequency converter technology and a state-of-the-art mechanical pulley-drive system, it excels in effectively mixing, dispersing, and deaerating products like adhesives, pigment pastes, and coatings. Capable of processing viscosities up to 1,000,000 mPas, this equipment is essential for achieving uniform consistency and optimal product quality.

The floor-installed vacuum design accommodates batch sizes from 100 to 5000 liters, with driving powers ranging from 6.8 to 160 kW, ensuring versatility across multiple scales of operation. Integration into production lines is seamless with features like adjustable toothed discs under vacuum and customizable batch controls via KD-BATCH-CONTROL® systems. The equipment’s construction options include mild and stainless steel, with ATEX compliance for safe operation in explosive environments.

NIEMANN’s VKDV offers enhanced efficiency with features like double suction discs and container wall scrapers, significantly improving product handling. Ideal for industries ranging from paints and coatings to cosmetics and adhesives, it meets stringent quality standards and supports semi and fully automatic operation modes. The equipment is built to reduce energy consumption during high-speed operation while maintaining precise temperature control for material consistency.

The post Vacuum dissolver for high-viscosity products appeared first on Making.com.

Mixes, Disperses, and Evacuates High-Viscosity Products

The KREIS-DISSOLVER®-BUTTERFLY from Wilhelm Niemann is designed for the efficient processing of ultra high-viscous and thixotropic products. Utilizing frequency converter technology, it mixes, disperses, and evacuates materials like industrial sealants, superglue, and cosmetic silicone gels with precision. Suitable for industries such as paint, pharmaceuticals, and adhesives, this equipment accommodates batch sizes from 15 to 1500 liters. It features vacuum execution for enhanced processing quality and is compatible with stainless steel containers for optimal material handling. The highly customizable KD-BATCH-CONTROL® system ensures seamless integration into existing production lines, supporting both semi and fully automatic operations. Additionally, it meets ATEX standards for explosive environments and offers efficient energy usage and low maintenance with options for CIP systems.

The post Mixing and dispersing solution for ultra high-viscous products appeared first on Making.com.

Automates Dosing, Mixing, and Weighing Processes

The KD-BATCH-CONTROL® with the NIEMANN KD-TOUCH 16 offers an innovative solution for precise automation in the paint, chemical, pharmaceutical, and cosmetic industries. Seamlessly integrate this system to control complex dosing, mixing, and weighing processes with advanced PC/PLC technology. This control solution minimizes operator dependency and ensures reproducible results through its comprehensive automation capabilities. The KD-BATCH-CONTROL® features a graphic Windows interface for intuitive operation and includes a recipe assistant for flexible, teach-in-controlled production. This system optimizes your production line by suggesting correction steps automatically to reduce waste and improve productivity. With a modular design, it allows for the gradual automation of installation parts and supports open, scalable client/server architecture to connect with existing data systems like DIBAC or SAP. Its durable construction supports various material options to ensure compatibility across different chemical environments, while built-in data communication modules enhance integration into quality management systems for streamlined reporting and compliance.

The post Batch-control system for dosing, mixing, and weighing processes appeared first on Making.com.

Processes High-Viscosity Materials Efficiently

The KDV series from Wilhelm Niemann GmbH & Co offers a high-speed dispersing solution tailored for processing middle to ultra-high-viscosity materials. Leveraging modern frequency converter technology, this dissolver excels in mixing, dispersing, and evacuating tasks essential for industries such as paint, cosmetics, and adhesives. Capable of handling batch sizes from 750 to 15,000 liters with driving powers between 58 and 315 kW, it ensures efficient processing for products like industrial enamel paints, epoxy floor coatings, and carbon fiber composites. The system is designed with a closed, adjustable-height toothed disc assembly for versatile operations and includes options for ATEX compliance, high-pressure cleaning systems, and stainless steel construction for enhanced corrosion resistance. Additional features include viscosity-dependent speed control, recipe-controlled automation via PC/PLC systems, and comprehensive engineering support for customized solutions.

The post Advanced dissolver for high-viscosity products appeared first on Making.com.

Disperses and Grinds Liquid and Slurry Products

The KREIS-BASKET-MILL® from Wilhelm Niemann GmbH & Co. is engineered for industrial applications requiring precise dispersing and grinding of liquid or slurry products. Its notable feature is an infinitely variable speed adjustment facilitated by a static frequency converter, enabling optimized batch production. Suitable for the paint, varnish, chemical, pharmaceutical, and cosmetic industries, it processes products such as acrylic paints, epoxy coatings, and cosmetic creams with exceptional efficiency.

Operating at high speeds, the mill ensures reduced grinding times and improved product quality. It integrates seamlessly with the KREIS-DISSOLVER®, allowing both pre-dispersion and fine grinding in the same production container, streamlining the process and minimizing handling requirements.

With a focus on robust design, the mill provides flexibility in handling container diameters and offers a gas-proof cover system option for specific applications. Suitable for batch operations, this equipment supports customization with KREISIT® milling beads, enhancing grinding performance.

The equipment’s energy-efficient design reduces operational costs, and its compatibility with various materials upholds durability against corrosive substances. An ideal choice for manufacturers seeking to enhance productivity and product quality in complex formulations.

The post High-performance mill for paint and varnish industry appeared first on Making.com.

Enhances Grinding Efficiency and Consistency

The KREISIT® Milling Beads from WILHELM NIEMANN GmbH & Co. are specially formulated density-optimized zirconium oxide beads designed for efficient wet grinding applications. Leveraging cerium stabilization, these beads exhibit exceptional hardness and wear resistance, making them the ideal choice for high-intensity milling in paints, varnishes, and various chemical industries. They are engineered to work seamlessly with the KREIS-BASKET-MILL® systems, ensuring optimal particle size reduction and uniformity in low- to medium-viscosity formulations. With sizes ranging from Ø 0.4 to 2.4 mm, the beads are suited for a wide range of applications, including automotive-repair paints, protective coatings, and printing inks. Designed for longevity and reduced contamination risks, they provide efficient milling while minimizing energy consumption and bead breakage. Their non-porous, gas-tight surface ensures consistent performance and easy cleaning, facilitating seamless integration into both batch and continuous processing operations.

The post Milling beads for wet grinding in paint industry appeared first on Making.com.

Processes Low to Medium Viscosity Liquids

The KREIS-CONTINUOUS-MILL from Wilhelm Niemann GmbH & Co. is engineered to streamline continuous fine grinding processes for liquid products in industries such as paint, chemical, pharmaceutical, and cosmetics. This system is distinguished by its ability to achieve nano-range particle size reduction through a specialized grinding mechanism that enhances product quality and consistency.

Ideal for applications including acrylic paints, epoxy resins, and pharmaceutical creams, the KREIS-CONTINUOUS-MILL efficiently handles low to medium-viscosity liquids. Its continuous operation is supported by an intelligent design that integrates smoothly into existing production lines, offering PLC control for precision and ease of integration.

Noteworthy for its energy efficiency, this equipment employs optimized motor control to lower energy consumption while maintaining high throughput. Options for construction materials include stainless steel configurations, ensuring compatibility with a range of chemical compounds and resistance to corrosion.

Complying with industry standards, the KREIS-CONTINUOUS-MILL can be customized to meet specific requirements, including rotor speed adjustments and chamber sizing. Maintenance is facilitated by built-in features that allow for quick cleaning, minimizing downtime and enhancing productivity.

The post Continuous mill for nano range fine grinding appeared first on Making.com.

Mixes, Disperses, and Evacuates High-Viscosity Materials

The KREIS-DISSOLVER® by WILHELM NIEMANN GmbH & Co. is a high-efficiency dispersion system engineered to handle the intricate demands of industries such as paint, pharmaceuticals, and cosmetics. Utilizing a patented double suction disc, this stationary design machine ensures superior dispersion results, significantly reducing batch times. Capable of processing viscosities up to 1,000,000 mPas, it excels in applications including the production of acrylic paints, automotive coatings, and pharmaceutical ointments. Its versatility is enhanced with the NIEMANN pulley-drive-system for infinitely variable speed adjustment, promoting optimal energy usage. For seamless integration into existing production lines, it features advanced automation through the KD-BATCH-CONTROL® interface with touch panel usage. Available in stainless steel for robust corrosion resistance, the system supports compliance with stringent industry standards, facilitating clean-in-place (CIP) operations for efficient maintenance and longevity. Custom engineering support is available to tailor the equipment further to specific production needs.

The post High-efficiency disperser for viscous products appeared first on Making.com.