Dries and Mixes Bulk Materials Efficiently

The Fluid Bed Dryer TG 200 from Retsch is a laboratory-scale dryer designed to handle a diverse range of materials, including organic, inorganic, chemical, and pharmaceutical bulk quantities. Utilizing a fluidized bed process, it efficiently dries and mixes materials without localized overheating, avoiding caking and ensuring uniform moisture removal. Ideal for applications in R&D, quality control laboratories, and various industries like pharmaceuticals, food, and recycling, the TG 200 supports drying times as short as 5 to 20 minutes, contingent on product characteristics such as quantity and moisture content.

The TG 200 features a robust 1000-watt blower delivering an air volume of 185 m³/h, paired with a 2000-watt heater for optimal performance. Users can easily manage the drying process with digital controls to adjust temperature, drying time, and air flow continuously, allowing a high level of customization. Its design facilitates easy integration into bench-top operations with capabilities for continuous operation.

Designed with practicality in mind, this dryer includes configurable settings for up to 9 standard operating procedures (SOPs) and offers a wide range of containers to support various research and production needs. The use of an interval operation system allows for enhanced mixing of the fluidized bed, with an emphasis on maintenance simplicity attributed to its brushless motor. This equipment is compatible with standard electrical systems (200-240 V) and adheres to CE standards, ensuring it meets the rigorous requirements of today’s laboratory environments.

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Dries, Mixes, and Tests Powder and Slurry Materials

The BS-pilotDRYⓇ Series from BOLZ Process Technology GmbH is a versatile pilot plant vacuum dryer designed to simulate drying and mixing processes at a pilot scale. It uniquely features a hybrid stirrer system, allowing both conical screw and central shaft drying in a single unit, making it ideal for R&D and scaling up production processes. Primarily used in pharmaceuticals, chemicals, and food industries, it facilitates the drying and mixing of APIs, specialty chemicals, and nutritional supplements. With flexible filling volumes ranging from 10% to 100%, it supports a variety of batch sizes. The unit operates efficiently under a broad pressure range from -1 to +6 bar and offers orbital and central shaft operating temperatures of 160°C and 240°C respectively, ensuring adaptability for diverse processing conditions.

Constructed from robust materials like AISI 316L and Hastelloy C22, it provides excellent corrosion resistance for handling aggressive substances. The system complies with stringent GMP and FDA requirements, providing ease of compliance with industry standards. Its CIP cleaning capability ensures hygiene and minimizes downtime, while a mobile skid design and “plug and use” installation make it operationally efficient. Customizable components, including diverse sensors and sampling valves, enhance monitoring precision and operational safety.

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Reduces Moisture in Laboratory and Small-Scale Batches

The Pharmatrockner H01compact from HARTER drying solutions offers a highly controlled drying process, ideal for laboratory and small-batch applications across diverse industries, including pharmaceuticals, food, and waste management. This compact dryer distinguishes itself with its ability to operate with a variable temperature range from 15°C to 75°C, allowing precise moisture removal tailored to your specific requirements. Perfect for drying small quantities, it accommodates up to 30 – 70 kg per batch, depending on the application. The closed system design ensures climate independence, enhancing product quality by preserving aroma, taste, and appearance. Critical parameters remain adjustable, granting you full process control. Constructed with durable materials, it supports a range of solids, powders, granules, and slurry products, making it a versatile solution for testing and product development. Compliance with industry standards guarantees reliability and safety, all while offering minimal energy consumption through optimized motor control. Configurable to your needs, this dryer is a strategic investment for innovation in research and development environments.

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Mixes and Dries Solids in Laboratory Settings

The SOLIDMIX Laboratory Vertical Mixer and Dryer from EKATO SYSTEMS is a comprehensive solution for mixing and drying small batches of solid materials in laboratory settings. Specifically designed for industries such as pharmaceuticals, chemicals, and biotechnologies, this equipment excels at handling free-flowing solids and pasty materials. Its key feature—an interchangeable impeller system—enables precise processing of diverse materials, from APIs to specialty chemical compounds. The jacketed vessel allows precise temperature control, offering heating, cooling, and vacuum drying functionalities for optimal product outcomes. It supports automated operations with an integrated PLC control and touch-screen interface, allowing seamless integration into your existing lab processes. Constructed from stainless steel, the SOLIDMIX ensures durability and resistance against corrosive materials, meeting GMP standards for safety. Additionally, its user-friendly design with an inspection glass and automated lid lifting simplifies cleaning and maintenance, making it an efficient choice for R&D departments aiming to scale up their processes.

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Facilitates Gas-Liquid Reaction Development

The Laboratory Plant ELA 5 from EKATO is a versatile and portable reactor unit designed for efficient gas-liquid reaction development, adaptable for use in both EX-proof areas and standard laboratory settings. It features a specialized agitation system, including the EKATO Combined Gassing System with PHASEJET and GASJET impellers, ensuring minimized mixing times and maximized mass transfer. Ideal for applications such as hydrogenation, carboxylation, and oxidation, it’s perfect for producing hydrogen peroxide, ibuprofen, and biodiesel.

Operating between 25 and 250°C and up to 81 bar, with a working volume of 3 liters and a gas feed capacity of up to 1.6 m³/h, the ELA 5 is well-suited for batch and semi-batch processes in R&D environments. The reactor’s modular design allows for integration into existing systems with adaptable baffle configurations and removable inner cooling coils. Its energy-efficient operation benefits from precision-controlled parameters, while compatibility with low-viscosity fluids ensures broad applicability.

This system is built for seamless scale-up and data analysis with EKATO’s process guarantees and monitoring capabilities, including gas feed rate, pressure, and temperature tracking. Engineers have the option for material customization to ensure chemical resistance and compliance with industry standards, supported by EKATO’s engineering and start-up services. The ELA 5 is an indispensable tool for chemical producers and biotechnology firms seeking reliable, efficient process development.

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Dries and Mixes Industrial Solids Efficiently

The Vacuum Dryer – SOLIDMIX VST/VPT from EKATO is designed to meet the rigorous demands of industrial solid processing. This innovative equipment excels in efficiently drying and mixing solids, utilizing patented EKATO impeller technology for enhanced heat transfer and uniform product quality. A versatile solution, it serves diverse applications including fine chemicals, pharmaceuticals, and biopolymers, delivering controlled moisture removal crucial for end-products like active pharmaceutical ingredients and biodegradable polymers.

Operating on a batch process, the SOLIDMIX dryer offers volumes ranging from 50 to 32,000 liters, adaptable for both laboratory and production scales. Its design facilitates easy integration into existing production lines, boasting automation via a comprehensive PLC system that supports remote monitoring. Engineered for efficiency, it minimizes energy consumption with low-power input for maximum vertical mixing—an essential feature for reducing operational costs.

Constructed from corrosion-resistant materials and compliant with GMP standards, the SOLIDMIX VST/VPT ensures both durability and safety in processing. The inclusion of cleaning-in-place (CIP) systems facilitates efficient maintenance and contamination-free operations. Customizable elements such as adjustable impeller types, heating and cooling options, and adaptable system configurations ensure the equipment meets specific process requirements, backed by EKATO’s engineering support.

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