Removes Contaminants and Recycles Purified Amines

The AmiPur® PLUS from Kovalus Separation Solutions is a robust ion exchange amine purification system ideal for petrochemical, fertilizer, and coal plants. It employs Recoflo® ion exchange technology to continuously remove heat stable salts from amine circuits, crucial for maintaining low corrosive levels and enhancing absorber performance in carbon capture processes. This system is integral in refining carbon dioxide and purifying amines, benefiting operations by reducing amine purchasing costs and equipment corrosion. Compact and efficient, it seamlessly integrates into existing production lines, offering continuous operation with minimal downtime. The AmiPur® PLUS is engineered for durability with materials resistant to harsh industrial environments, ensuring long-term reliability and reduced maintenance. It supports automation with PLC integration, streamlining operations and minimizing manual intervention.

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Purifies and Reclaims Acid and Etchants

The AnoPur™, CER™, and DPU™ Systems from Kovalus Separation Solutions are sophisticated ion exchange and acid recovery systems engineered to enhance resource efficiency in the aluminum anodizing industry. These systems effectively purify sulfuric acid, reclaim caustic soda, and recover phosphoric acid, ensuring reduced chemical costs and waste.

The AnoPur™ system utilizes a membrane filtration method tailored for sulfuric acid purification, continuously removing dissolved aluminum to minimize contaminants. Its operation eliminates the need for bath decanting, stabilizes production quality, and dramatically reduces acid purchasing expenses. Meanwhile, the CER™ system employs caustic etch recovery to crystallize and extract aluminum from caustic etchants. This process decreases waste treatment costs while producing marketable aluminum trihydrate crystals.

The DPU™ system focuses on phosphoric acid recovery, using a combination of cation and water-elutable resin beds to concentrate phosphoric acid up to 85%. This approach supports the recycling of rinse water and contributes to lower operational expenditures.

All systems offer continuous, automated operation and are integrable into existing production lines. They reduce energy requirements, aligning with environmental compliance standards, and are available with customization options to meet specific industrial needs. These systems stand out for their robust construction and capability to handle the rigors of industrial anodizing environments.

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Purifies and Filters Process Acids Continuously

The APU® Acid Purification Unit from Kovalus Separation Solutions is designed to continuously remove dissolved metals from process acids, maintaining low contaminant levels for enhanced efficiency in aluminum anodizing and copper refining operations. It utilizes ion exchange and membrane filtration to ensure consistent acid purity, thereby reducing acid purchase frequency and waste generation. The system is particularly suited for the production of anodized aluminum sheets and refined copper cathodes, optimizing operational costs and waste management. With continuous operation and a focus on energy efficiency, this unit integrates seamlessly into existing production lines, providing a reliable solution for industries challenged with maintaining acid quality. Its robust construction offers excellent corrosion resistance, and it supports CIP systems for efficient cleaning and maintenance, ensuring prolonged equipment life and minimal downtime.

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Separates and Purifies Copper Electrolyte

The BARS, AsRU, and SSU™ systems from Kovalus Separation Solutions are engineered ion exchange solutions designed to optimize copper refining operations. Using Recoflo® ion exchange technology, these systems provide precise separation and purification of copper electrolytes by selectively removing contaminants like bismuth, antimony, and arsenic. The BARS system targets the recovery of bismuth and antimony salts, while the AsRU focuses on arsenic extraction for a clearer, reusable electrolyte stream.

Applications extend beyond copper refining, catering to metals recovery, electrolyte purification, and industrial water treatment, yielding refined metals and cleaner industrial water as end products. Capable of continuous, high-speed operation, these systems integrate seamlessly into existing setups. They are equipped with automation features for streamlined processes and reduced energy consumption. The equipment is constructed with material options that enhance corrosion resistance, ensuring durability and compliance with industrial standards. Additionally, customization options are available to meet specific operational needs, supported by engineering assistance for optimal integration and functionality.

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Recovers and Purifies Metal Salts from Baths

The ChromaPur™, NickelPur™, and MicroPur™ Ion Exchange Systems from Kovalus Separation Solutions are engineered to tackle the complexities of metal salt recovery and purification in electroplating and steel pickling processes. Utilizing compressed-bed, counter-current operation, these systems ensure the efficient recovery of chromic acid, purified nickel salts, and pickling acids. Perfect for reducing operating and waste treatment costs, they maintain consistent bath chemistry and enhance product quality.

With a focus on continuous operation, the systems integrate seamlessly into your existing production line and are suitable for industries ranging from automotive to environmental. Their energy efficiency is augmented by a tailored design that minimizes downtime through high metal salt recovery rates, reducing both chemical usage and dumping frequency.

Available in corrosion-resistant materials, these systems support various liquid processing needs and are fully customizable, with engineering support for bespoke requirements. With robust design and the potential for remote monitoring, they align with stringent industry standards, providing reliable, long-term operation and easy maintenance, thanks to built-in cleaning solutions.

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Removes Chloride and Potassium from Mill Processes

The PDP™, PRU, and GAP Ion Exchange Systems from Kovalus Separation Solutions are specialized for enhancing Kraft mill operations. These systems efficiently remove chlorides and potassium from production streams, reducing corrosion risks and minimizing unnecessary shutdowns. Utilizing precise ion exchange resins, the equipment recovers valuable chemicals, optimizing both resource use and cost-effectiveness in pulp and paper manufacturing.

Designed for continuous operations, these systems work seamlessly within existing production environments, integrating with other purification processes such as membrane filtration and drying systems. Tailored to handle liquid and slurry products, they feature PLC-controls for sophisticated operations and remote monitoring to facilitate process oversight.

These ion exchange solutions excel in extracting impurities while boosting throughput, particularly in demanding environments like chlorine dioxide generators and electrostatic precipitator dust management. With options for different material compositions, they ensure robust performance against corrosive process conditions, and customizable features address specific plant requirements.

Kovalus offers comprehensive engineering and support services, providing you with the necessary adaptability and technical guidance to maintain compliance and streamline maintenance efforts. Suitable for various industries, from pulp and paper to general industrial applications, these systems are ideal for facilities seeking sustainable and efficient operations.

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Purifies and Demineralizes Industrial Process Water

The RecoPur® and Recoflo® Triflo™ systems by Kovalus Separation Solutions are engineered to offer superior water purification and demineralization for diverse industrial applications. These systems stand out due to their innovative ion exchange resin technology, minimizing salt and chemical usage while reducing waste generation. Designed for intricate processes across industries such as dairy, food, and pharmaceuticals, they achieve high-purity water crucial for operations like crude oil desalting and textile fiber production. The Recoflo Triflo Demineralizer delivers ultracompact efficiency, processing water with up to 450 ppm TDS to meet the stringent requirements of high-speed, continuous operations. With quick installation and reduced operational costs, these systems integrate seamlessly into existing lines, offering robust PLC-controlled operation with customizable options for specific industrial needs, ensuring long-term sustainability and operational excellence.

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Enhances Cheese Production Efficiency

The HORIZON® II Vat from Kovalus Separation Solutions is engineered for dairy producers seeking to maximize cheese yield while maintaining uniform curd size and moisture control. Featuring a horizontal single-shaft design, this vat optimizes coagulation, cutting, and separation processes. It supports a variety of cheese and dairy product applications, including cheddar, mozzarella, and Greek yogurt. Operating on a continuous, high-speed automated system, it efficiently handles high solids production. Constructed from 304 stainless steel, the vat ensures durability and compliance with 3A standards and USDA guidelines. It integrates seamlessly into existing lines with options such as the Optiset 4.1 Coagulation Detection System and steam or hot water heating, making it adaptable to specific production and space requirements.

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Delivers Consistent Ultrapure Water for Laboratory Use

The PURELAB flex 3+ from ELGA LabWater is a compact ultrapure water system engineered to meet the stringent demands of laboratory environments. Utilizing an advanced multi-stage purification process combining reverse osmosis, electrodeionization, and ultraviolet treatment, it ensures a continuous supply of Type I ultrapure water. Ideal for a wide range of applications—including atomic absorption spectroscopy, HPLC, and molecular biology—it supports the production of high-precision end products like genetic testing reagents and clinical diagnostic kits. This benchtop system integrates seamlessly into laboratory operations, offering automated, on-demand water with user-friendly operation. Its eco-mode significantly reduces energy consumption by up to 55%, and the system is crafted from 52% reclaimed materials, enhancing sustainability. Equipped with real-time TOC monitoring, it minimizes biofilm buildup and ensures consistent water quality. Designed with flexibility in mind, it accommodates various container sizes and offers customization options for specific lab needs. The PURELAB flex 3+ complies with rigorous industry standards, ensuring reliability and precision for pharmaceutical, biotechnology, and analytical chemistry industries.

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Purifies and Distributes High-Quality CLRW Standard Water

The MEDICA R200 from ELGA LabWater is a robust water purification system engineered to meet the high demands of clinical and hospital laboratories. It integrates multiple purification technologies, including reverse osmosis, ultraviolet treatment, and electrodeionization, ensuring consistent delivery of Clinical Laboratory Reagent Water (CLRW) standard water. With its compact design featuring an integral 350-liter reservoir and efficient distribution loop, it seamlessly supports multiple analyzers and laboratory equipment for applications like blood analysis and reagent preparation. The MEDICA R200 operates continuously and is designed for easy automation and integration into existing laboratory workflows. Its efficient purification processes minimize consumable costs and maintenance, offering reliable performance in delivering high-purity water essential for critical clinical diagnostics.

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