Processes Powders for Size Reduction and Deagglomeration

The Overdriven Comil® series by Quadro Engineering offers an innovative solution for efficient milling and powder processing. Designed with a conical milling principle, it handles a range of size reduction and deagglomeration tasks across various industries, such as pharmaceutical, nutraceutical, and food processing. These machines support applications including the production of tablets, granola bars, protein powders, and industrial chemicals, ensuring uniform particle sizes and consistent bulk density. With models like the 197, 194, 196, and 198, these mills accommodate varying capacities, from R&D to large-scale production, and feature low energy requirements due to their gentle, low-speed design. Built with compliance in mind, the equipment adheres to cGMP standards and ATEX certification for safe use in explosive environments. Customizable with an extensive selection of screens and impellers, they offer seamless integration into existing production lines, enhanced by their robust construction and ease of cleaning for reduced maintenance downtime.

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Processes and Screens Powders for Consistent Particle Sizes

The SDx™ Series from Quadro and Fitzpatrick offers a versatile production-scale milling and screening solution tailored for diverse industries including pharmaceuticals, nutraceuticals, food, chemicals, and cannabis. This innovative platform integrates seamlessly into your production line with its interchangeable heads, enabling conical milling, hammer milling, and delumping from a single base. The SDx™ Series excels in producing tight particle size distributions critical for active pharmaceutical ingredients, oral solid dosage forms, protein powders, and more.

With SMARTdetect™ technology, the system automatically recognizes the installed head and adjusts settings, ensuring optimal performance and reducing setup time. The SDx platform supports high throughput, capable of processing up to 20,000 kg/hr, making it ideal for large-scale operations. Energy efficiency is enhanced through the use of a greaseless sanitary gearbox, lowering operating temperatures and contamination risks while ensuring consistent operation.

Available in stainless steel and other corrosion-resistant materials, the equipment meets ATEX and GMP compliance standards, affirming its suitability for demanding environments. Easy-to-clean designs with modular construction facilitate maintenance, while customization options like variable screens and impellers align with specific production needs. Comprehensive engineering support ensures the equipment is tailored to your specific process requirements.

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Mills, Screens, and Reduces Particle Sizes

The SDx™ Series Mid-Size from Quadro Engineering offers a versatile milling and screening solution ideal for various sectors, including pharmaceuticals, nutraceuticals, food, chemicals, and cannabis. This platform is engineered to provide precise particle size reduction using interchangeable conical mills and security screeners, which streamline mid-size production and ensure product uniformity. It supports processes such as milling, screening, grinding, and deagglomeration, crucial for producing pharmaceutical tablets, vitamin supplements, protein powders, and more.

This platform features SMARTdetect™ technology, allowing seamless transitions between different heads, enhancing operational flexibility. With a processing capacity of 500-7500 kg/hr, it meets the demands of scalable operations while maintaining energy efficiency with its optimized motor control. Constructed from high-grade materials, it ensures chemical and corrosion resistance, meeting GMP, FDA, and ATEX standards for safe use in sensitive environments. Integrated with a greaseless gearbox and compatible with CIP systems, the SDx™ Series provides reduced contamination risk and simplified maintenance, making it a reliable choice for maintaining high production standards.

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Facilitates Precise Milling and Screening Operations

The Scalable Lab System (SLS)™ from Quadro Engineering offers a compact, multi-functional platform for lab-scale milling and screening. This system uniquely integrates conical milling, hammer milling, security screening, fine grinding, and delumping, making it indispensable in pharmaceutical, nutraceutical, food, chemical, and cannabis production. The SLS is designed to ensure consistent particle size distribution, thanks to its adaptable Smart-Detect™ technology, which allows rapid head swaps without setup changes. Supporting a capacity range from 5 grams to 150 kilograms per hour, it enables seamless scaling from R&D to full production. Its ATEX compliance ensures safety in explosive environments, while its stainless steel construction guarantees durability and chemical resistance. Fully compliant with GMP standards, the SLS promises efficient processing with minimal energy consumption, complemented by easy cleaning and maintenance capabilities.

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Processes and Reduces Particle Size for Various Applications

The Underdriven Comil Series from Quadro Engineering is a suite of conical milling solutions tailored for efficient powder processing across pharmaceutical, nutraceutical, and food industries. This equipment excels in reducing particle size and deagglomerating materials with its unique underdriven design, facilitating compact integration in production lines. Featuring a scalable capacity ranging from lab-scale to production-scale, it can process up to 35,000 lb/hr of material. Its inline tri-clamp design ensures seamless installation, while the absence of spacers enables quick changeovers of impellers and screens, maintaining high throughput with minimal downtime.

The Underdriven Comil is engineered for energy efficiency, optimized by variable-speed motor control, and is available with specialized tooling for heat-sensitive products. Constructed with stainless steel, it meets cGMP standards, ATEX, and UKEX certifications, ensuring compliance for use in potentially explosive atmospheres. The equipment supports closed-system processes, essential for pharmaceutical-grade manufacturing, and includes clean-in-place (CIP) capabilities for rapid and contamination-free maintenance, offering both operational excellence and regulatory compliance.

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Reduces Particle Size and Deagglomerates Powders

The Comil, a conical milling solution from Quadro Engineering, specializes in precise particle size reduction and deagglomeration, integral to pharmaceutical, food, and chemical industries. It operates by rotating an impeller vertically, pushing materials across a mill screen to create a consistent cut at a low velocity. This method ensures a controlled particle size distribution, crucial for preparing APIs, oral solid dose tablets, vitamins, and laundry detergents.

Capable of handling various production scales—from lab setups to high-capacity operations—this versatile machine reduces dust and heat, minimizing explosion risk. It can be seamlessly integrated into existing processing lines with its adaptable mounting options, including mobile lifter frames and wall-mounted configurations. The equipment is available in stainless steel, ensuring durability and resistance to corrosion, and complies with GMP and FDA standards, making it suitable for sensitive pharmaceutical applications.

With minimized energy consumption, the Comil employs low RPM and noise design, enhancing workforce safety and production efficiency. Maintenance is straightforward, thanks to its easy-cleaning features, supporting CIP processes. Quadro offers a wide array of customizable impellers and screens, allowing tailored solutions for specific material characteristics and production goals.

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Mills and Grinds Materials with Precision

The KEK Cone Mill from Kemutec is a versatile milling machine that stands out for its ability to produce uniform and consistent particle sizes across a wide range of materials. This cone mill is ideal for intermediate sizing in both wet and dry granulation processes, making it suitable for the food, pharmaceutical, and chemical industries. With a gentle, low-energy grinding action, the KEK Cone Mill minimizes noise, heat generation, and dust, significantly reducing air filtration installation costs.

Its advanced design includes variable speed control and multiple drive configurations, offering flexibility in operation. The mill’s adaptable structure allows for integration into continuous production lines, and it can handle a variety of end-products such as dextrose tablets, detergent granules, and dye blends. The KEK Cone Mill supports efficient processing with models catering from bench-top to full-scale production capacities, including an explosion-proof CM800 model. Customized design options and a fully immersible cleaning feature ensure easy maintenance and alignment with specific processing requirements.

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Rapidly Mixes and Blends Powders and Granules

The Gardner Plough Mixer from Kemutec offers unparalleled high-speed and shear mixing for the integration of powders, granules, and pastes. It features a horizontal cylindrical design with a short aspect ratio that enables rapid mixing through its high-shear plough agitator. This equipment excels in breaking up lumps and achieving uniform dispersal of minor ingredients, essential for products like cosmetic face powders and instant drink mixes. With capacities ranging from 50 to 25,000 liters, it is suitable for batch operations in food, pharmaceutical, and chemical processing industries. The mixer can be customized with side choppers for additional shear, and external jackets for heating or cooling, ideal for processes requiring precise temperature control. Available in materials that resist corrosion, the Gardner Plough Mixer ensures compliance with industry standards for safety and reliability. Moreover, options for integrating liquid addition systems and pressure-spraying facilities allow for further versatility in mixing solutions, meeting diverse production needs efficiently.

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Processes and Calibrates Wet or Dry Products

The IMILL Series from IMA Active offers versatile cone milling solutions tailored for the pharmaceutical, food, nutraceutical, and cosmetic industries. Leveraging centrifugal acceleration, it efficiently processes and calibrates both wet and dry products, ensuring precise particle size reduction. The IMILL can function independently or integrate seamlessly within larger control systems, enhancing production flexibility. Available in models IMILL 5, IMILL 8, and IMILL 12, capacities range up to 4,000 kg/h, accommodating diverse production needs. It features adjustable impeller speeds for specific material requirements and optional ATEX versions for explosive environments. Designed for efficiency, the IMILL minimizes noise while maintaining high throughput, ensuring uniformity in tablets, capsules, powders, and more. Options for stainless steel construction support compliance with GMP standards, securing safe processing environments. Maintenance is streamlined with easy access for cleaning, promoting operational longevity and minimal downtime.

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Performs Calibrating Milling and Particle Reduction

The IMILL Cone Mill from IMA Active is a versatile milling solution engineered to handle both wet and dry products in pharmaceutical, food, nutraceutical, and cosmetic industries. It employs centrifugal acceleration for efficient and precise particle size reduction, ensuring uniformity in products such as tablet granulation, protein powders, and cosmetic creams. With a capacity variation dependent on product characteristics, it supports adaptable throughput. Two operational modes are available: free-standing or integrated within existing systems, with feeding options of gravity or vacuum. The IMILL is equipped with customizable screens and impeller speeds for tailored particle sizes, and available in an ATEX-compliant version for explosive environments. Its design allows easy integration into continuous processing lines, and its robust construction offers corrosion resistance aligned with diverse industrial requirements. Optional calibrating cones and configurations ensure adaptability to specific production needs.

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