Granulates and Reclaims Plastic Resins Efficiently

The FX Series from AEC, featuring models like FX700, FX1000, and FX1600, excels in delivering precise granulation at the press side, integral to efficient plastic processing lines. These beside-the-press granulators are engineered to rapidly reduce size using high-torque cutters, maximizing resin reclaim for industries such as plastics manufacturing, injection molding, and extrusion.

Ideal for handling a variety of materials, including polyethylene films and polypropylene parts, these granulators streamline operations by directly integrating into molding or extrusion setups. With a focus on polymer waste reduction, they support continuous and batch operations, enhancing sustainability efforts in recycling and extrusion facilities.

The FX Series supports automation with options for PLC integration, ensuring smooth operation with minimal oversight. Energy savings are achieved through efficient motor designs that reduce consumption, a critical consideration in large-scale operations. Available in robust construction materials to withstand demanding industrial environments, the equipment achieves low maintenance requirements, with quick access design that simplifies cleaning and reduces downtime.

AEC provides customization options enabling you to tailor processing capacity and throughput, meeting specific production demands seamlessly. With engineering support readily available, the FX Series empowers facilities to elevate their operational efficiency and achieve high-quality resin reclaim.

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Reduces Energy Costs and Controls Temperature

The High Efficiency Central Chiller from AEC is engineered to deliver precise temperature control and significant energy savings across various industrial applications. Ideal for plastics, automotive, and electronics manufacturers, it reduces energy consumption by up to 60% with its modular design allowing expansion up to 600 tons. The chiller integrates seamless with your production line, offering redundancy and predictive analysis to eliminate downtime. Equipped with hermetic tandem scroll compressors and a non-ferrous construction, it ensures durability and efficiency. Control is centralized through an advanced touch screen, enabling easy monitoring and management of cooling operations. Tailor your system with flexible configurations to meet specific industrial cooling needs, supported by AEC’s engineering expertise.

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Blends and Meters Regrind and Polymer Compounds

The OA Series Gravimetric Batch Blender, featured by AEC, excels in precisely metering and blending regrind materials and challenging-to-meter polymers. This blender uses precise auger metering and cantilever load cells to ensure span-accurate batch control. Perfect for producing recycled PET flakes, polypropylene copolymer blends, and other engineering plastic composites, it integrates seamlessly into your production line with PLC-based controls and a touch-screen interface. The OA Series streamlines operations with a constant speed AC gearmotor, while optional variable speed DC motors enhance adaptability. Safety interlocks and convenient clean-out features ensure efficient operations and maintenance. Customizable with options like stainless steel hoppers and agitation gear motors, the OA Series supports a wide range of plastic manufacturing and material processing needs.

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Conveys and Filters Free-Flowing Powders

The PHL Powder Hopper Loaders from AEC is designed to effectively transport and filter free-flowing powders like PVC and PE, enhancing productivity in plastics manufacturing. Utilizing a high-performance, three-stage centrifugal vacuum motor and stainless steel construction, this equipment reliably conveys materials to hoppers, blenders, or surge bins, minimizing dust and material loss. It’s applicable in industries producing PVC pipes, polyethylene films, and regrind pellets. With a dual tube aluminum pick-up wand and a series one controller, it seamlessly integrates into existing production lines. The unit features a sound enclosure for reduced noise and can operate at voltages of 115/1/60 or 230/1/50, suiting various international standards. Maintenance is streamlined with a twin bag filter assembly and high flow blowback valve for cleaning efficiency. The option for brushless motors and remote control further enhances functionality, making it versatile for diverse manufacturing environments.

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Dries and Insulates Thermoplastics and Industrial Materials

The WH Series Drying Hoppers, featured in AEC’s latest offerings, provide an innovative solution for plastics manufacturers facing moisture control challenges in thermoplastic processing. These hoppers utilize a unique mass-flow design, ensuring consistent drying while minimizing thermal waste with dual-wall insulation and stainless steel interiors. Their application spans across various industries for end-products such as plastic automotive parts, PET bottles, and HDPE containers. These hoppers readily integrate into processing lines, suitable for both stand or machine-mounted configurations, and offer substantial versatility in operations, from manual to continuous small to medium-scale processing. Equipped with energy-efficient 60mm insulation and strategic material shut-off features, they not only lower energy consumption but also facilitate easy maintenance with large access doors and quick-release clamps. Optional features such as metric-to-imperial hose adapters and adjustable proximity sensor assemblies further allow customization to meet specific production needs.

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Dries Non-Hygroscopic Plastics and Polymers

AEC’s HA-F Series Hot Air Dryers are designed to efficiently dry non-hygroscopic plastics and polymers like polyethylene, polypropylene, and polystyrene. These dryers utilize a direct-drive blower system, eliminating belt-related maintenance and providing consistent airflow from 60 to 1500 CFM. The precision 1/16 DIN temperature control, adjustable up to 300°F (149°C), ensures optimal drying conditions while minimizing energy consumption. The dryers integrate seamlessly with existing production lines, working efficiently in pre-processing and final conditioning stages. Their compact design and easy-to-service components, including externally mounted process air heaters, uphold high reliability and ease of maintenance. Customizable features, such as varied supply voltages and additional filtration options, allow for tailored solutions to meet industry-specific demands in plastics, packaging, and automotive sectors.

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Removes Moisture from Plastic Materials

The ADP Series Desiccant Wheel Dryer from AEC revolutionizes moisture control in the plastics processing industry. Utilizing a rotating desiccant wheel, this dryer efficiently processes humid air through drying, regeneration, and cooling stages, ensuring optimal drying for extrusion, injection, and blow molding applications. It’s designed for seamless integration into automated and continuous operations, featuring a proprietary PLC for intelligent process adaptation. The system boasts a drying temperature capacity of up to 365°F/185°C and customizable air flow, enhancing drying precision for products like plastic bottles, films, and medical components. With its energy-efficient design and reduced mechanical wear, the ADP Series minimizes maintenance needs and supports diverse voltages, making it versatile across global manufacturing environments.

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Meters and Blends Additives for Plastic Production

The AF Series Volumetric Additive Feeders from AEC set the standard for precision and dependability in metering color concentrates, regrind, and additives during plastic processing. These feeders feature a modular design, allowing for versatile integration into both injection molding and extrusion processes. They operate by directly metering free-flowing additives into the material flow, ensuring a consistent blend. The AF-1 and AF-200 models also support starve feeding of extruders, enhancing production efficiency.

Designed with a stainless steel auger for durability, the AF Series minimizes contamination risks and facilitates easy cleaning with interchangeable components. Available with options like digital control displays and variable speed drive motors, these feeders provide precise control for various applications, including masterbatch pellets and polymer compounds. Supporting continuous and manual operations, the feeders are adaptable to processing needs, and Quick Ship options ensure timely delivery for urgent production requirements.

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