Syringe and safety device labelling system

Streamline your syringe and safety device production with a continuous motion labelling system, ensuring precise application, reliable verification, and efficient sorting to maintain product integrity and operational efficiency.

Labels and Assembles Syringes Automatically

The COMBI 1 LAB by Marchesini Group is an automatic, continuous motion machine engineered for precise syringe and safety device labeling and assembly. This machine stands out with its compact design and customizable features, making it ideal for pharmaceutical and biotech environments. It employs a positive logic system to ensure accurate management of each component, optimizing production efficiency. Suitable for processing liquid and solid syringes from 0.5 ml to 20 ml, the COMBI 1 LAB can handle up to 36,000 syringes per hour. It integrates seamlessly into existing production lines, featuring automatic loading, external labeling units, and a robust “good/reject” sorting system that enhances reliability and speed. Designed to meet stringent industry standards, the machine supports glass or plastic syringes and complies with GMP requirements, making it a reliable choice for high-demand applications in pharmaceutical manufacturing and medical device assembly. Furthermore, it includes options for vision systems, printing, and feeding systems, allowing for extensive customization and integration support.

Benefits

  • Enhances production precision and reduces error rates with automated labeling and sorting.
  • Optimizes floor space utilization with a compact design.
  • Increases throughput by processing up to 36,000 syringes per hour.
  • Ensures compliance and quality with GMP-compliant construction.
  • Offers extensive customization, allowing integration into varied production workflows.

General


Applications
Syringes,Medical devices,Biopharmaceuticals,Safety devices,Pharmaceuticals
End products
Steps before
Washing,Sterilizing,Syringe Production
Steps after
Packing,Inspection,Sterilization
Input ingredients
syringes,safety devices,glass syringes,plastic syringes,round-shape safety devices
Output ingredients
labelled syringes,labelled safety devices,compliant products
Market info
Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.

Technical Specifications


Automation
Automatic,continuous motion
Syringe Capacity Range
0.5 ml to 20 ml
Output
Up to 36,000 syringes per hour
Component Compatibility
Glass or plastic syringes and round-shaped safety devices
Space Requirement
Minimal installation space
Label Management
Automatic label distribution and application
Error Management
Automatic rejection and counting for each error
Product Unloading
Compliant and non-compliant product unloading verification

Operating Characteristics


Working mechanism
Automatic,continuous motion
Component management
Positive logic
Automation level
Automatic
Changeover time
Minimal installation space
Syringe processing compatibility
Glass or plastic syringes
Labeling system
External,with unwinder,printer,and rewinder
Label distribution system
Automatic
Label application control
"Label applied" control
Error handling
Automatic rejection and counting
Product sorting
"Good/reject" sorter with motorized flap
Product unloading
Verification with guide or no-contact robotized systems

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Glass / Plastic syringes,Round-shaped Safety Devices
Filling volume
0.5 ml / 20 ml
Automation level
Automatic,continuous motion

Physical Characteristics


Compact footprint
Minimal installation space
Machine footprint
Designed for small space
Control panel type
Easy to use interface
Discharge method
Automatic rejection and counting system
Loading method
Automatic syringe loading on roller conveyor

Custom Options


Customizable units
Vision system,printing systems,feeding systems
Compact footprint
Minimal installation space
Loading mechanism
Automatic syringe loading on roller conveyor
Product compatibility
Glass or plastic syringes and round-shape safety devices
Label management
Automatic label distribution and application system
Sortation
"Good/reject" product sorter with motorized flap