Pharmaceutical delidding equipment

Ensure sterility and precision in delidding processes, minimizing particulate contamination with high-speed, efficient removal of lids and liners from pre-sterilized containers in aseptic environments.

Removes Lids and Liners from Sterile Containers

The Hull i-Dositecno Manual and Semi-Automatic Equipment for Delidding are engineered to tackle the challenge of maintaining sterility while efficiently removing packaging from pre-sterilized containers. Utilizing a unique heating element followed by a vacuum system, this machine minimizes particulate creation, crucial for the aseptic processing of pharmaceuticals such as vaccines, insulin syringes, and diagnostic kits. With throughput capabilities reaching up to 6,000 units per hour, this equipment ensures rapid processing while maintaining high sterile standards, compliant with 21 CFR Part 11 and GMP Grade A requirements.

The equipment offers flexible integration options for pharmaceutical, life sciences, and biotech industries, fitting seamlessly into both manual and semi-automated operations. Featuring robust construction from premium stainless steel, it withstands demanding cleanroom environments. The integration of Siemens or Allen Bradley HMI/PLC-controlled servo motors allows the precise adjustment of rates and heights for container transport, reducing the need for manual intervention and eliminating human error.

With support from ATS Scientific Products, the Hull i-Dositecno solutions are customizable and come with optional de-bagging units, ensuring a complete solution tailored to your production needs. Full compliance with regulatory standards is ensured, and dedicated engineering support is available for all customization and validation requirements.

Benefits

  • Ensures sterile integrity by minimizing particulate contamination during delidding.
  • Enhances operational efficiency with high throughput up to 6,000 units per hour.
  • Reduces human error through precise servo-driven robotic transport.
  • Seamless integration into existing fill-finish lines for streamlined processing.
  • Meets strict regulatory standards with full compliance to GMP Grade A/ISO 5 environments.

General


Applications
Test kits,Diagnostics,Human injectables,Pharmaceuticals
End products
Chemotherapy drug vials,Diagnostic test kits for covid-19,Injectable biologics,Blood glucose test strips,Pre-filled syringes for insulin,Monoclonal antibody injectables,Allergen testing kits,Sterile vial packaging for vaccines
Steps before
Sterilization,Filling preparation,Container pre-sterilization
Steps after
Filling,Sealing,Capping,Inspection,Labeling,Packaging
Input ingredients
pre-sterilized containers,SCF containers,protective packaging,lids,liners
Output ingredients
delidded sterile containers,waste packaging
Market info

Technical Specifications


Material
Premium Stainless Steel
Compliancy
21 CFR Part 11
Capacity
Up to 6,000 units per hour
Automation
Manual / Semi-Automatic
Software Integration
IQ/OQ validation packages
Control System
Siemens or Allen Bradley HMI/PLC
Robotics Compatibility
Stäubli Stericlean robots
Environment Compatibility
VHP (vaporized hydrogen peroxide)
Operation Environment
Cleanroom - GMP Grade A/ISO 5
Delidding Method
Heat and vacuum gun
Adjustment Capability
Automatic rate and height for each vessel

Operating Characteristics


Automation level
Manual / Semi-Automatic
Batch vs. continuous operation
Batch
Cleaning method
CIP / Manual

Material Compatibility


Cleanability
Compliant with cleanroom requirements,Stainless steel construction
Corrosive resistance
Premium stainless steel
Biological compatibility
Sterility maintained for aseptic processing


GMP Compliance
cGMP

Physical Characteristics


Machine Footprint
Compact
Material
Premium stainless steel
Control Panel Type
HMI or PLC-controlled

Custom Options


Control panel type
Siemens/Allen Bradley HMI or PLC-controlled
Integration possibilities
Easy integration into existing fill-finish systems
Robotic System
Stäubli Stericlean compatible with VHP environments
Automation Level
Manual/Semi-Automatic
Operating Environment
GMP Grade A/ISO 5 Cleanroom Compatible
Material
Premium Stainless Steel