Lubricant processing unit for homogenizing and de-aerating greases
Achieve consistent lubrication and extend machinery lifespan by optimizing grease homogenization and de-aeration, minimizing oil separation, and ensuring even distribution of additives and thickeners for precision applications.
Homogenizes and De-aerates Lubricants and Greases
The PUC Lubricant Homogenizing and De-aeration Unit from Probst & Class is designed to optimize the consistency and purity of lubricants and greases. Utilizing a robust colloid mill system, this unit ensures efficient homogenization and de-aeration, critical for maintaining lubricant stability and enhancing performance. It seamlessly processes various applications from lithium grease to synthetic motor oil, addressing challenges like oil separation and solid dispersion. Capable of handling up to 10,000 kg/h, it’s suitable for both batch and continuous high-speed operations, integrating easily into existing production lines. Engineered with flexibility and rigorous quality standards, it supports petrochemical, chemical, and lubricant manufacturing industries with customizable options for diverse process requirements. The unit’s design emphasizes ease of maintenance and operational efficiency, ensuring reliable performance in demanding industrial environments.
Benefits
- Enhances lubricant reliability by reducing oil separation, prolonging equipment lifespan.
- Increases production efficiency with high throughput capabilities up to 10,000 kg/h.
- Supports flexible operations in both batch and continuous processes.
- Minimizes maintenance requirements with a durable, easy-to-clean design.
- Facilitates precise customization to meet specific processing needs.
- Applications
- Greases,Oils,Petrochemical products,Additives,Lubricants,Thickeners
- End products
- Polyisobutylene,Extreme pressure additives,Synthetic motor oil,Gear oil,Anti-wear additives,Calcium sulfonate grease,Bentonite clay thickener,Lithium grease,Mineral oil based lubricants,Polyurea grease,Silicone oil,Multi-grade engine oils
- Steps before
- De-agglomeration,Mixing,Pre-comminution
- Steps after
- Dissolving,Packing
- Input ingredients
- NLGI 0-6 greases,base oils,additives,thickeners
- Output ingredients
- homogenized grease,de-aerated grease,low oil bleed grease,fine dispersion lubricating grease
- Market info
- Probst und Class is known for manufacturing high-performance industrial homogenizers and wet milling equipment, offering customized solutions for dispersing, emulsifying, and grinding applications, with a strong reputation for quality and innovation in the process industry.
- Capacity
- up to 10,000 kg/h
- Material Compatibility
- NLGI 0-6 Greases
- Homogenization Capability
- Complete homogenization of lubricating greases
- De-aeration Capability
- Vacuum de-aeration
- Motor Type
- Enclosed/Standard motors
- Operational Mode
- Batch and In-line
- Particle Distribution
- Down to 1/1000 mm
- Oil Bleed Performance
- Significantly reduced oil separation
- Dispersion Capability
- Fine dispersion of solid lubricants
- Adjustable Parameters
- Annular space between stator and rotor
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC
- Cleaning method
- Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity range
- NLGI 0-6
- Machine Footprint
- Depends on size
- Tank Shape and Size
- Customized per order
- Feed/Discharge Method
- In-line and batch operation
- Control panel type
- Integrated HMI
- Integration possibilities
- Modular system configurations
- Size variations
- Capacities up to 10,000 kg/h
- Adjustment precision
- Variable stator and rotor spacing
- Material handling
- Solid and semi-solid greases
- System components
- Includes PUC filter and vacuum de-aeration unit