Industrial wet abrasive cut-off solution

Achieve precise cutting of complex shapes and hard materials while reducing noise with this reliable wet abrasive cut-off machine, designed to handle continuous long parts in a spacious chamber, supporting high-quality preparations in metal and composite material testing.

Precisely Cuts and Clamps Complex Metal Samples

The Brillant 255 from ATM Qness GmbH is a versatile wet abrasive cut-off machine designed for complex cutting tasks in research laboratories and industrial settings. This unit distinguishes itself by offering precise, low-noise cutting of hard and composite materials using a manual travel system in two axes, with an optional Z-axis for parallel serial cuts. Ideal for applications including test specimens, turbine blades, and automotive components, it efficiently manages complex geometries and continuous long parts with its spacious cutting chamber and reliable clamping systems.

The Brillant 255 accommodates cutting wheels up to 400 mm in diameter, providing a cutting capacity of up to 150 mm. The machine features a robust, powder-coated aluminum construction, ensuring durability. Its LED-illuminated cutting chamber enhances visibility, promoting accuracy during operation. The equipment integrates seamlessly with production lines, offering flexibility in bench-top or floor-standing configurations and enabling manual operations for tailored handling of each cut.

Energy-efficient and designed to reduce operational noise, this machine supports manual horizontal and vertical adjustments, catering to specific cutting needs with minimal disturbance. Its flange with ceramic protector and extensive range of clamping tools ensure high-quality cuts while maintaining safety standards through a door interlocking system. Customization options and ongoing engineering support from ATM Qness GmbH back up the Brillant 255, offering additional confidence to users requiring specialized cut-off solutions.

Benefits

  • Enhances precision in cutting complex geometries with manual multi-axis control.
  • Maintains operational safety with an advanced door interlocking system.
  • Lowers energy costs with efficient LED illumination and optimized motor control.
  • Minimizes noise pollution, ensuring a quieter work environment.
  • Handles diverse materials, from ceramics to polymers, promoting versatility.

General


Applications
Metal samples,Ceramic materials,Steel,Tool components,Hard materials,Geometric shaped samples,Polymer materials,Aluminum,Engineered components,Composite materials,Continuous long parts
End products
Steel reinforcement bars,Industrial machinery components,Engine blocks,Precision machined tools,Turbine blades,Automotive drivetrain components,Cutting tools,Reinforced composite panels,Aluminum extrusion profiles,Polymer panels,Ceramic insulators,Test specimens,Aerospace fuselage panels
Steps before
Mounting,Clamping,Fixture setup
Steps after
Polishing,Etching,Hardness Testing,Material analysis
Input ingredients
metal samples,geometric shaped samples,long parts,materials for cutting
Output ingredients
cut samples,precise cuts,serial cuts
Market info
QATM is renowned for its expertise in manufacturing high-quality metallographic equipment and consumables, providing innovative solutions for material testing and analysis, which are trusted by laboratories and quality control professionals globally.

Technical Specifications


Cutting Wheel Diameter
Up to ø 400 mm/16"
Max. Cutting Capacity
ø 150 mm
Wheel Flange Size
ø 32 mm
Y-axis Travel
170 mm (manual)
X-axis Travel
345 mm (manual)
Table Size (Z-axis fixed,not adjustable)
550 x 375 mm,stainless
Table Size (manual/automatic)
420 x 375 mm,stainless
T-slot Size
12 mm
Connection Power
12 kVA
Drive Power (Main Drive)
7-8 kW S1
Machine Dimensions (W x H x D)
1100 x 1600 x 930 mm
Machine Weight
~ 450 kg

Operating Characteristics


Cutting Mechanism
Wet abrasive
Travel Axes
Manual Y/X,Optional Manual Z
Operation Type
Manual travel with optional lateral wheel wrench
Cutting Capacity
Up to ø 150 mm
Vibration Reduction
Low noise design
Continuous Material Cutting
Opening on sides
Safety Features
Door interlocking system


ISO compliance
ISO 9001 / ISO 14001

Physical Characteristics


Machine footprint
1100 x 1600 x 930 mm
Weight
~ 450 kg
Cutting wheel diameter
up to ø 400 mm/16"
Cutting capacity
ø 150 mm
Table size (fixed)
550 x 375 mm,stainless
Table size (manual/automatic)
420 x 375 mm,stainless
T-slot
12 mm
Material
Powder-coated aluminum
Clamping system
T-slot table with clamping tools
Chamber illumination
LED flex light

Custom Options


Control panel type
Manual/Automated
Integration possibilities
Optional Z-axis for parallel serial cuts
Clamping system options
Various clamping tools available
Movement customization
Manual vertical and horizontal movement
Cutting wheel size options
Up to ø 400 mm