Converting line for absorbent mats

Revolutionize absorbent mat production with advanced material handling and forming, ensuring precision and lower costs while maintaining high speed and quality standards.

Processes and Forms Absorbent Mats Efficiently

The OCEAN Converting Line from IMA TEKNOWEB is engineered for high-efficiency production of absorbent mats, tackling cost-reduction and performance challenges without compromising quality. This system leverages a patent-pending forming process that creates a low basis weight core, reducing material expenses while maintaining production speed and integrity. Suitable for manufacturing underpads, baby changing pads, and pet training pads, it supports continuous and high-speed operations, reaching up to 400 mats per minute. The line features a five-layer structure for enhanced appearance and leak protection, with optional lateral barriers to prevent fluid leakage. Integrated with a high-efficiency defibration mill and a keen focus on throughput and efficiency, it ensures core integrity with minimal waste. Ready for IMA Digital services, it offers seamless automation and integration, with remote monitoring capabilities to streamline production and operational management.

Benefits

  • Lowers production costs by using a low basis weight core without sacrificing quality.
  • Increases operational efficiency with speeds up to 400 pieces per minute.
  • Minimizes material waste to just 1%, enhancing resource utilization.
  • Enhances product integrity with a five-layer structure that prevents leaks.
  • Supports remote monitoring and reduced maintenance with IMA Digital services integration.

General


Applications
Absorbent mats,Underpads,Pet pads,Baby changing pads
End products
Underpad sheets,Medical bed pads,Disposable baby changing pads,Pet training pads
Steps before
Material preparation,Raw material handling
Steps after
Cutting,Packaging,Inspection
Input ingredients
tissue,nonwoven materials,SAP (super absorbent polymer),fluff pulp
Output ingredients
absorbent mats,underpads,baby changing pads,pet pads
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Max Production speed
400 mats/min
Max Linear speed
300 m/min
Max Stacking speed – Optional
60 bag/min
Defibration Mill Capacity
1000 Kg/h
SAP Distributor Capacity
300 Kg/h
Efficiency
95%
Waste
1%
Production speed
up to 400 pieces/min

Operating Characteristics


Automation level
High
Batch vs. continuous operation
Continuous
Production speed
Up to 400 pieces/min
Basis weight control
Very low
Lateral barrier integration
Optional
Material handling capability
Thinnest materials available
Core structure
5-layer
Leakage prevention
4 side encapsulated core
Fluff distribution uniformity
High
Changeover time
Efficient

Material Compatibility


Low basis weight materials
Yes
Thin materials
Yes
Thinnest materials availability
Yes
5-layer structure compatibility
Yes
Lateral barriers materials
Yes
Super absorbent materials
Yes

Product type Characteristics


Product Types
Absorbent mats,underpads,baby changing pad,pet pad

Physical Characteristics


Structure
5-layer
Lateral barriers
Optional

Custom Options


Integration possibilities
IMA Digital services
Lateral barriers for leakage prevention
Optional
Advanced configuration options
5-layer structure