Continuous-motion labeling and assembly for syringes
Optimize syringe production with modular systems that streamline assembly, labeling, and inspection processes, enhancing output efficiency and ensuring compliance with stringent quality standards.
Labels and Assembles Disposable Syringes
The SME Series from Bausch+Ströbel offers precision-engineered machines for the efficient labeling and assembly of disposable syringes. This compact, continuous-motion system features a modular design, allowing you to adapt and expand your setup as production demands evolve. Equipped with a basic module for applying self-adhesive labels and inserting plunger rods without pressure, the SME Series ensures reliable and high-quality construction of glass or plastic syringes. Designed for applications in pharmaceuticals and medical devices, this series handles a range of syringe types, including safety and prefilled syringes, at impressive speeds of up to 36,000 items per hour. A centralized operation system and short setup time enhance efficiency and ease of use, while options like vision systems and various label printers ensure process reliability and quality control. Fully customizable with extensions and extras for safety enhancements, this solution integrates seamlessly into your existing line, supporting efficient upstream and downstream connectivity. The SME Series complies with industry standards, offering sophisticated inspection, rejection, and maintenance features tailored to meet stringent pharmaceutical requirements.
Benefits
- Enhances production efficiency with high-speed continuous motion, processing up to 36,000 syringes per hour.
- Ensures process reliability through integrated camera-based inspection systems, reducing errors and defects.
- Offers flexibility and scalability with modular design, allowing for easy expansion as production needs grow.
- Minimizes setup time and labor with easy operation and quick change-over features.
- Supports stringent quality control with 100% label inspection and automatic reject discharge systems.
- Applications
- Disposable syringes,Medical devices,Plastic syringes,Glass syringes,Syringe components,Pharmaceuticals
- End products
- Tuberculin syringes,Prefilled insulin syringes,Intradermal syringes,Luer lock syringes,Prefilled enoxaparin syringes,Safety syringes with retractable needles,Vaccination syringes,Auto-disable syringes,Needleless syringes,Prefilled heparin syringes,Prefilled saline syringes,Low molecular weight heparin (lmwh) syringes,Biologic drug prefilled syringes
- Steps before
- Syringe nest unpacking,Syringe tray unpacking
- Steps after
- Safety guard application,Finger flange assembly,Backstop application,Label inspection
- Input ingredients
- disposable syringes,glass syringes,plastic syringes,plunger rods,plunger stoppers,self-adhesive labels,needle guard systems,backstop components,needle trap labels
- Output ingredients
- assembled disposable syringes,labeled syringes
- Market info
- Bausch Stroebel specializes in manufacturing high-quality pharmaceutical packaging and processing machinery, renowned for their precision, reliability, and innovation in filling and packaging lines for the pharmaceutical industry. They are respected for tailored solutions and advanced engineering.
- Output
- up to 36,000 items/h
- Output
- up to 24,000 items/h
- Container diameter
- 6 - 20 mm
- Syringe capacity
- 0.5 - 10 ml
- Automation
- Continuous-motion
- Labeling inspection
- Vision system for 100% inspection
- Set-up time
- Short set-up time
- Label printer options
- Thermal transfer,laser,hot foil batch printer
- Label splicer capability
- ESE 9752
- Working mechanism
- Continuous-motion
- Integrated steps
- Labeling,plunger rod insertion,final assembly
- Batch vs. continuous operation
- Continuous
- Changeover time
- Short set-up time
- Automation level
- Centralized operation
- Inspection capability
- Vision system for 100% inspection
- Modular design
- Expandability with extension modules
- Biological compatibility
- Yes
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- Available
- Density/particle size
- Dependent on syringe type
- Cleanroom compatibility
- Yes
- Compact footprint
- Compact design
- Machine type
- Continuous-motion
- Modular design
- Expandable with extension modules
- Control panel type
- Easy and centralized operation
- Container type
- Glass / Plastic syringes
- Container diameter
- 6 - 20 mm
- Syringe volume range
- 0.5 - 10 ml
- Plunger rod insertion
- Non-pressure exertion
- Modular design
- Expandable with modules
- Label dispenser options
- Various label printers
- Camera integration
- Multiple camera systems
- Vision system
- 100% inspection for data
- Backstop application
- Optional module
- Safety guard application
- Optional module
- Interlinking options
- Upstream or downstream machines
- Label splicer
- Automatic splicing
- Software upgrades
- Available