Processes and Refines Microspheres for Drug Delivery Systems

The MSR™ MicroSphere Refiner by Powder Systems Limited (PSL) is a comprehensive solution for pharmaceutical and biotechnology manufacturers focused on drug delivery via microspheres. This fully automated system integrates multiple stages of processing, including classification, filtration, de-watering, washing, drying, freeze-drying, sampling, and recovery. Designed for aseptic, batch operations, it addresses the challenge of handling valuable microspheric products by maximizing product recovery and maintaining batch consistency.

Featuring capabilities for both liquid and solid product types, the MSR™ accommodates various vessel sizes, with options supporting product cake volumes from 1.25 to 21.8 liters. The flexible design of the MSR™ supports multi-product applications, making it adaptable to rapidly changing production requirements. Enhanced process control is ensured through the integration of Process Analytical Technology (PAT), allowing for real-time quality monitoring and adherence to Good Manufacturing Practices (GMP), GAMP5, and 21 CFR Part 11 regulations.

The unit’s modular design supports seamless integration into existing pharmaceutical production lines, with vessel materials ensuring chemical compatibility and corrosion resistance. Maintenance is simplified via a Clean-In-Place (CIP) option, promoting contamination-free operations. The MSR™ is engineered for scalability, enabling a smooth transition from R&D to commercial production, ensuring critical process parameters are maintained throughout scale-up.

The post Microsphere refiner for aseptic drug manufacturing appeared first on Making.com.

Inspects and Sorts Bakery Products

The ArgoCheck-31 from Pattyn Packaging Lines is a specialized 3D vision quality inspection system designed for the bakery and puff pastry industry. It ensures 100% quality control of products such as baguettes, croissants, and puff pastries by integrating metal detection and rejection modules within a compact, three-in-one system. Operating at high speeds, this system is capable of processing up to 100,000 small bakery items per hour while maintaining stringent quality checks through its advanced 3D scanning technology. This technology ensures reliability and accuracy without the need for manual adjustments, effectively rejecting any contaminated or non-compliant goods. The ArgoCheck-31 seamlessly integrates with existing packaging lines, such as case erectors and bag inserters, to support fully automated operations. Available in three versions, it offers varying levels of rejection accuracy, making it adaptable to different production needs. Built to enhance production efficiency, this system embodies a plug-and-play solution for high-volume bakery environments.

The post 3d vision quality inspection system for bakery products appeared first on Making.com.

Inspects and Rejects Defective Products

The Quality Checker from Niverplast is a versatile camera system designed for comprehensive product inspection in the bakery, food production, and packaging sectors. It employs a multi-channel camera setup capable of evaluating multiple product types simultaneously, such as baguettes and bakery rolls, by assessing dimensions and surface characteristics. The system features an intuitive touchscreen interface for easy operation and can adapt to any production speed, ensuring seamless integration into your existing production line. With a compact design executed in stainless steel, the Quality Checker is both durable and easy to maintain. Equipped with servo-driven retract conveyors, it ensures precise rejection of non-compliant products, minimizing waste. Its capability to store and analyze inspection data helps in refining quality control processes over time. Customization options, such as the number of reject belts and SQL software tools, are available to fit specific production requirements.

The post Camera quality control for industrial production appeared first on Making.com.

Automates Thermoforming and Packing Operations

The Thermoforming Packaging Machine by MULTIVAC offers precision-engineered automation for food, medical, and pharmaceutical manufacturers. It specializes in thermoforming, packing, and labeling with high efficiency. Utilizing a robust, stainless steel design, it maintains high hygiene standards, crucial for sterile medical products and food safety. With PLC-controlled operations, it smoothly integrates into your existing production line, supported by upstream and downstream equipment options. Its modular structure allows flexible customization, catering to a range of applications from beef jerky to pharmaceutical packs, with continuous high-speed throughput. Certified for GMP compliance, it ensures reliability while minimizing downtime with easy-to-clean features and ongoing engineering support.

The post Thermoforming packaging for high-output segment appeared first on Making.com.

Slices and Portions Various Food Products Efficiently

The MULTIVAC S 800 and S 1600 slicers stand out as high-precision machines engineered for seamless integration into food processing lines. Utilizing MULTIVAC’s innovative slicing technology, they deliver consistent slicing and portioning for products such as bacon, cheese, and ready-to-eat meals. Capable of handling up to 850 and 1,580 cuts per minute respectively, these slicers maximize throughput while ensuring precise weight control.

Thanks to an intuitive IPC control system, these slicers offer both manual and automated loading options, integrating effortlessly into complex production environments. Their hygienic design enables fast cleaning and maintenance, reducing downtime and optimizing uptime. The slicers’ energy-efficient motors and tool-free quick-change systems enhance productivity, while their construction in corrosion-resistant materials ensures durability in demanding processing conditions.

Compliant with major food safety standards, these slicers accommodate high-speed operations without compromising on slice quality, making them ideal for industrial slicing facilities and packaging companies demanding resilience and efficiency in their production lines.

The post High-precision slicing for cheese and sausage products appeared first on Making.com.

Detects Metallic Contaminants in High-Speed Production

The I 310 Metal Detector by MULTIVAC seamlessly integrates into your production line, providing robust protection against metal contamination for food, pharmaceutical, and medical products. It operates by employing advanced detection algorithms to identify and isolate metallic foreign bodies, ensuring product purity and compliance with industry standards. This system is adept at handling continuous, high-speed operations, making it ideal for applications such as fresh poultry packs, MAP-packed sliced cheese, and vacuum-packed fresh sausages. With its intuitive user interface, the I 310 is easy to operate and maintain, featuring low energy consumption and minimal wear. This ensures cost-effective operation and a rapid return on investment. Available in various material configurations to match specific product requirements, it meets stringent safety certifications and integrates effortlessly with other inspection and packaging equipment, supporting your production with unparalleled reliability and efficiency.

The post Industrial metal detector for packaging lines appeared first on Making.com.

Detects and Corrects Packaging Defects

The MULTIVAC I 410 and I 420 Visual Inspection Systems are engineered for seamless integration into high-speed production lines across food, pharmaceutical, medical, and industrial sectors. These systems excel in detecting and addressing quality variances by employing advanced camera inspection technology. Designed for continuous automated operations, they handle solid product inspections efficiently, ensuring accurate labeling and code reading. The systems’ robust sensors and cameras maintain exceptional accuracy even under variable conditions, reducing error rates and enhancing process reliability. Integration with MULTIVAC Line Control facilitates straightforward operation and easy adaptation to new production requirements. These inspection units contribute to cost savings by minimizing waste and supporting compliance with industry standards. Adaptable to a range of materials, they promise durability and minimal disruption via easy maintenance and optional features tailored to specific manufacturing environments.

The post Visual inspection systems for packaging quality control appeared first on Making.com.

Detects Foreign Bodies and Ensures Quality Control

The MULTIVAC X-ray inspection systems, including the BASELINE I 100, MULTIVAC I 110, and I 510, are designed to enhance quality control in packaging lines for diverse industries such as food, pharmaceutical, and medical products. These systems are adept at detecting foreign bodies within products, ensuring uncompromised quality. Utilizing sophisticated X-ray technology, they operate in continuous high-speed modes, making them suitable for environments demanding swift throughput and minimal downtime.

The systems can inspect a wide array of products, from fresh meats and poultry to packaged batteries and sterile medical devices, effectively detecting contaminants even in challenging conditions. The MULTIVAC I 510 also integrates checkweighing for precise weight and foreign object inspection, optimizing space and operational efficiency.

Featuring flexible integration capabilities, these X-ray systems can seamlessly incorporate into existing production lines and work alongside equipment like metal detectors and automatic checkweighers. This integration is facilitated by a modular construction approach, tailored to specific customer requirements. Designed for reliability, the systems maintain product safety across your entire production process, reducing errors and compliance risks with trading standards. With options for central data storage and evaluation, you gain transparency across all production lines, aiding in optimal planning and efficiency.

The post X-ray inspection system for food packaging appeared first on Making.com.

Labels, Prints, Marks, and Inspects Packaging

MULTIVAC’s Labelling and Printing Solutions are tailored for precise high-speed operations across various industries, including food, pharmaceuticals, and medical devices. These systems effortlessly integrate into existing production lines, enabling seamless labeling, printing, and marking with minimal conversion times. Designed for continuous, in-line use, they support both solid and liquid products on your line, optimizing throughput and ensuring compliance with industry standards. The equipment includes features like HMI control, which provides full automation and efficient handling of flexible product data. With enhanced inspection capabilities through integrated X-ray and metal detection systems, it ensures accuracy and reliability throughout the packaging process. Available in durable designs with low maintenance needs and diverse material compatibility, these systems offer solutions that meet rigorous hygienic standards.

The post Labelling solution for thermoformed packaging appeared first on Making.com.

Prints Flexible Data on Packaging Films

The DP Series Direct Web Printers from MULTIVAC are precision-engineered for seamless integration with traysealers, providing reliable marking and labeling solutions across a range of industries, including food, pharmaceuticals, and consumer products. These printers excel in printing variable data like best-before dates, batch numbers, and barcodes with high accuracy on packaging films during continuous, high-speed operations.

Special features of the DP Series include an integrated printing module that is precisely matched to your traysealer for optimal performance, capable of handling all standard printing processes. Whether you’re marking steak cuts for retail packaging or labeling pharmaceutical syrups, these printers adapt flexibly to various applications, covering end-products from chicken fillets to medical bandage packs.

Designed for high performance, the DP Series supports a fully automated production line with short conversion times and precise printing capabilities, ensuring minimal downtime and enhancing cost-effectiveness. Its low maintenance requirements, coupled with a durable design, contribute to sustainability and long-term investment value.

The series includes models like the DP 205 and DP 215, which are designed for printing the upper web in automatic traysealers, and the DP 225 and DP 245, which offer advanced functionalities like dual-dimensional printing and thermal inkjet processes in the discharge area. These features make the DP Series a versatile and dependable choice for any modern packaging operation.

The post Marking solutions for traysealers appeared first on Making.com.