Delivers Precise Volumetric Dosing of Bulk Materials

The Gericke volumetric feeders, including the FEEDOS S and GAC 232 EasyClean, offer precise and flexible feeding solutions ideal for handling a wide range of bulk materials. Designed for continuous dosing, these feeders cater to the food, pharmaceutical, and chemical industries, tackling challenges in bulk material consistency and flow. They boast an optimized feeding chamber and tool geometry, allowing effective management of diverse materials from sticky powders to free-flowing granules. With processing capacities designed for various applications such as cereals, dairy, detergents, and animal feed, these feeders integrate seamlessly into production lines with options for PLC control. They prioritize energy efficiency with features that adapt motor speed based on demand. Stainless steel construction is available for applications requiring high corrosion resistance, meeting industry standards like GMP for pharmaceutical use. The easy-clean design reduces maintenance downtime, while their modular components enhance customization, ensuring adaptability to specific production needs.

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Meters and Dispenses Powders and Granules Precisely

The Pharma High-Precision Loss-in-Weight Gravimetric Feeder from Gericke ensures precise metering of bulk solids like powders and granules in continuous manufacturing processes. Its advanced control system manages accurate feeding, enhancing tablet pressing, wet granulation, and hot melt extrusion operations. Integrated or standalone, this feeder supports pharmaceutical and chemical operations by improving product quality and reducing waste. Designed for precision and consistency, it handles API and excipient blends crucial for tablets, capsules, and granules. With options for stainless steel construction, it meets GMP and FDA standards, making it ideal for pharmaceutical environments. Its modular design allows easy integration into existing production lines, and the optional CIP system facilitates quick, contamination-free cleaning.

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Detects and Isolates Rotor Contact in Valves

The RotaSafe Detection System from RotaVal is designed to protect rotary valves by instantly detecting any contact between the rotor and valve housing. This system is crucial in industries where prevention of product contamination and equipment failure is imperative, such as food, beverages, and pharmaceuticals. RotaSafe works by continuously monitoring valve clearances, effectively isolating power when contact is detected, thereby safeguarding the production line from metal-to-metal contamination. Its applications span across manufacturing processes like dairy, infant nutrition, chemicals, and fertilizers, helping in the production of items ranging from milk powder and chocolate bars to synthetic fertilizers and polyethylene sheets.

The system integrates seamlessly into existing lines with options for panel mounting or stand-alone configurations, allowing easy retrofitting into current setups. Its robust control module minimizes nuisance tripping, ensuring smooth operation even in high-speed and automated environments. Certified as a ‘Simple Apparatus’ by Baseefa according to EN60079-11.2012 standards, RotaSafe is an essential component for maintaining compliance in ATEX-certified systems. Its durable construction favors longevity and reliability, making it an indispensable tool in facilities aiming to enhance operational safety and equipment lifespan.

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Mixes and Disperses Solids, Powders, and Liquids

The GBM 3000 Single Shaft Mixer from Gericke is engineered to provide versatile and efficient mixing solutions across various industries, including food, pharmaceuticals, and chemicals. Its unique configuration features a horizontal housing and optimized paddle design, drastically reducing mixing time while ensuring high-quality dispersion of materials. Suitable for batch sizes from 1.4 liters up to 28,000 liters, the mixer handles a wide range of products, from pharmaceutical powders to food ingredients. Integration into existing production lines is streamlined through its modular design and advanced automation capabilities, including optional PLC control and load cell integration for real-time weighing. Constructed according to FDA and EHEDG guidelines, the mixer is available in stainless steel for superior chemical resistance. It supports vacuum, pressure, and temperature-controlled operations, making it adaptable to specific process requirements. The GBM 3000 ensures easy maintenance with its large side door and extractable design for complete access, and it complies with ATEX and IECEx standards for use in hazardous environments. Customizable mixing tools, such as ploughshare, ribbon, and paddle, offer tailor-made solutions for specialized production needs.

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Ensures Accurate Continuous Bulk Material Feeding

The GDU 201 and DIW-3E gravimetric feeders from Gericke are engineered to deliver precise dosing and metering of bulk solids in continuous manufacturing environments. Their advanced loss-in-weight technology combines optimized mechanical design and sophisticated controls for unmatched accuracy, catering to industries such as food, pharmaceuticals, and chemicals.

These feeders operate by weighing a requested quantity as a batch or maintaining a constant mass flow, making them ideal for processes requiring high precision and reliability. They seamlessly integrate into production lines, feeding ingredients into mixers, kilns, and other processing equipment. With hopper capacities ranging from 5 to 2000 dm³, they cater to diverse applications including infant formula production, catalyst dosing, and detergent manufacturing.

Gericke’s feeders are designed for easy integration with pneumatic conveying systems and batch mixers, featuring high-resolution load cells for direct weight measurement and tare-compensated systems for environments with low bulk densities. Built with hygienic designs tailored to meet the stringent demands of the food and pharmaceutical sectors, they ensure compliance with industry regulations.

The feeders’ energy-efficient design leverages direct load measurement and tare compensation, offering robustness and vibration filtering qualities essential for maintaining precision in challenging operating conditions. Available in corrosion-resistant materials, they promise longevity and compatibility with various chemical processes, while custom engineering support from Gericke ensures adaptation to specific production requirements.

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Blends and Integrates Powders, Granules, and Liquids

The Continuous Mixer GCM from Gericke is engineered to deliver precise mixing solutions for powders, granules, and liquids across various industries, including food, pharmaceuticals, and chemicals. It operates with a unique continuous mixing process that involves automatic gravimetric feeding, ensuring consistent ingredient metering into the compact mixing chamber. The GCM excels in applications ranging from cereal bars and chocolate fillings to cement mixtures and pharmaceutical tablets, supporting capacities from 1 to 100,000 kg/h. Its design accommodates both solids-solids and solids-liquids blending, with options for heating/cooling jackets and overpressure housing for material compatibility and process efficiency. The mixer is PLC-controlled, allowing seamless integration into downstream processes like extrusion and filling, while reducing energy consumption through its optimized motor configuration. Available in various material options, including stainless steel, the GCM complies with ATEX and FDA standards, making it suitable for a wide range of settings. Additionally, the mixer’s extractable paddles facilitate easy cleaning and maintenance, supporting hygiene and operational efficiency.

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Feeds and Conveys Bulk Materials Accurately

The K2-ML-T35 and other models from Coperion K-Tron are designed to provide precise feeding of bulk materials with twin screw technology. These feeders excel in handling challenging materials such as superabsorbent polymers, dairy protein powders, and powder coatings. They operate with a dual-screw mechanism tailored to both volumetric and gravimetric configurations, ensuring high accuracy in continuous and automated processing environments, critical for industries like plastics, chemicals, and pharmaceuticals.

The feeders use high accuracy SFT weighing technology to manage feed rates with precision, capable of modifying throughput to meet specific production demands. They are integrated seamlessly into existing processing lines, featuring modular designs that allow easy customization and flexibility. With the availability of hazardous location options (ATEX, NEC) and constructed with stainless steel for corrosion resistance, the feeders meet rigorous industry standards.

Designed for seamless integration, these feeders offer PLC controls for automated system management, which can significantly reduce labor costs and improve processing efficiency. Additionally, maintenance and cleaning are streamlined by easy disassembly features, ensuring compliance with sanitary requirements in food and pharmaceutical applications. For operations seeking reduced energy consumption, the feeders boast minimal energy use aligned with environmental standards, making them an efficient choice for modern manufacturing operations.

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Granulates and Reclaims Plastic Resins Efficiently

The FX Series from AEC, featuring models like FX700, FX1000, and FX1600, excels in delivering precise granulation at the press side, integral to efficient plastic processing lines. These beside-the-press granulators are engineered to rapidly reduce size using high-torque cutters, maximizing resin reclaim for industries such as plastics manufacturing, injection molding, and extrusion.

Ideal for handling a variety of materials, including polyethylene films and polypropylene parts, these granulators streamline operations by directly integrating into molding or extrusion setups. With a focus on polymer waste reduction, they support continuous and batch operations, enhancing sustainability efforts in recycling and extrusion facilities.

The FX Series supports automation with options for PLC integration, ensuring smooth operation with minimal oversight. Energy savings are achieved through efficient motor designs that reduce consumption, a critical consideration in large-scale operations. Available in robust construction materials to withstand demanding industrial environments, the equipment achieves low maintenance requirements, with quick access design that simplifies cleaning and reduces downtime.

AEC provides customization options enabling you to tailor processing capacity and throughput, meeting specific production demands seamlessly. With engineering support readily available, the FX Series empowers facilities to elevate their operational efficiency and achieve high-quality resin reclaim.

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Blends and Meters Regrind and Polymer Compounds

The OA Series Gravimetric Batch Blender, featured by AEC, excels in precisely metering and blending regrind materials and challenging-to-meter polymers. This blender uses precise auger metering and cantilever load cells to ensure span-accurate batch control. Perfect for producing recycled PET flakes, polypropylene copolymer blends, and other engineering plastic composites, it integrates seamlessly into your production line with PLC-based controls and a touch-screen interface. The OA Series streamlines operations with a constant speed AC gearmotor, while optional variable speed DC motors enhance adaptability. Safety interlocks and convenient clean-out features ensure efficient operations and maintenance. Customizable with options like stainless steel hoppers and agitation gear motors, the OA Series supports a wide range of plastic manufacturing and material processing needs.

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Conveys and Filters Free-Flowing Powders

The PHL Powder Hopper Loaders from AEC is designed to effectively transport and filter free-flowing powders like PVC and PE, enhancing productivity in plastics manufacturing. Utilizing a high-performance, three-stage centrifugal vacuum motor and stainless steel construction, this equipment reliably conveys materials to hoppers, blenders, or surge bins, minimizing dust and material loss. It’s applicable in industries producing PVC pipes, polyethylene films, and regrind pellets. With a dual tube aluminum pick-up wand and a series one controller, it seamlessly integrates into existing production lines. The unit features a sound enclosure for reduced noise and can operate at voltages of 115/1/60 or 230/1/50, suiting various international standards. Maintenance is streamlined with a twin bag filter assembly and high flow blowback valve for cleaning efficiency. The option for brushless motors and remote control further enhances functionality, making it versatile for diverse manufacturing environments.

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