Mixes and Blends Liquids and Slurries Efficiently

The Lightnin Compact Series Medium Torque Top Entering Mixer offers a reliable solution for water treatment, mining, and chemical processing. It features a streamlined design that reduces footprint and integrates seamlessly with existing setups, enhancing ease of installation. The mixer operates using Lightnin’s proprietary gearbox and impeller technology, delivering consistent mixing performance across a range of viscosities and product types, such as mineral slurries, chemical additives, and wastewater sludge.

This mixer supports applications requiring mixing, blending, and agitation, each tailored for continuous, high-torque operations. With power options ranging from 0.75kW to 55kW and variable shaft speeds between 13 rpm and 155 rpm, it adapts to various operational needs. The inclusion of IEC or NEMA flanged motors ensures compliance with regional standards, including ATEX or XP certifications.

Constructed for durability, the mixer is available in materials suitable for harsh chemical environments, offers simple maintenance due to its dry well design, and supports open tank mounting with standardized bolt patterns. Its simplistic yet robust engineering reduces maintenance requirements with features like an oversized fill hole for straightforward lubrication management. Customization options, such as mechanical seals for pressure containment, enhance its operational versatility.

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Mixes and Blends Liquid and Slurry Products

The Series 10 Medium Torque Top Entry Mixer from Lightnin is engineered to tackle diverse mixing challenges with unparalleled flexibility. This equipment stands out for its durable construction featuring the largest tapered roller bearings in its class, which ensures a long operating life of up to 100,000 hours. Its unique output shaft design minimizes deflection, enhancing seal longevity and reducing maintenance needs. The Series 10 excels in various sectors, including chemical processing, food and beverage manufacturing, and water treatment, enabling the production of emulsified chemicals, processed dairy products, and personal care formulations.

Designed for integration into continuous processing lines, it delivers precise mixing through a range of customizable output speeds (9rpm to 125rpm) and motor options, including explosion-proof units. Capable of accommodating shaft lengths over 9 meters, it adapts to large tank configurations without steady bearings. Its dry-well construction prevents oil leaks, safeguarding against product contamination, particularly critical in pharmaceutical and food-grade applications. Available in carbon steel or stainless steel, with options for high alloy and composite materials, the mixer meets CE, ATEX, and other international standards. Maintenance is made simple with easy-access seal and oil changes, and LightninLube™ gear oil enhances operational efficiency.

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Mixes and Blends Liquids and Slurries

The 500/600 Series Medium Torque Top Entry Mixer from Lightnin is engineered for versatility and durability, offering robust mixing and blending capabilities for a range of industrial applications. Designed with a straightforward working principle, it uses a direct-drive system with case-hardened gears, enabling continuous operation for effective mixing of liquids and slurries across processes such as chemical synthesis and food processing. This mixer is particularly suited for producing carbonated soft drinks, synthetic chemicals, and skincare creams.

With a throughput capacity accommodating various viscosities, the 500/600 Series supports operations at speeds from 23 to 190 rpm and horsepowers ranging from 1 to 125. It integrates seamlessly into your production line, being adaptable with both NEMA and IEC motors, and features multiple impeller options to optimize mixing efficiency. Its design reduces energy consumption due to efficient impeller performance and ensures zero oil leakage with its innovative dry-well construction.

Crafted from ductile iron castings, the mixer is corrosion-resistant and suitable for high-pressure environments, with available seal options covering diverse temperature requirements. Users benefit from simplified maintenance with interchangeable mechanical seals and a modular design. With compliance to ISO 9001 standards, it ensures reliable performance and a guarantee of process quality, supported by Lightnin’s engineering expertise for tailored configurations to suit specific production needs.

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Mixes and Blends Liquids and Slurries

The 70 Series Medium Torque Top Entry Mixer, engineered by Lightnin, stands out in its class with its robust design tailored for a diverse range of industries including chemical, pharmaceutical, and food processing. This mixer excels in mixing and blending liquids and slurries, featuring a wide power range from 0.75 kW to 150 kW, making it adaptable to various process demands. With options for double and triple reduction gearing, it offers precise speed control from 280 rpm down to 9 rpm, supporting both continuous and variable speed operations.

The right angle gearbox design allows for easy installation in spaces with limited headroom, while the inclusion of variable frequency drives provides energy-efficient speed variation. This series accommodates a comprehensive spectrum of impellers, ensuring optimal process results for applications like dairy processing, sauce blending, and marine fuel additive mixing.

The 70 Series is constructed with durability in mind, surpassing AGMA requirements for bearing life, and offers mechanical sealing options, including the Lightnin Cartridge seal, for enhanced operational reliability. Compliance with OSHA, CE, and ATEX standards ensures safety and broad applicability across international markets.

Maintenance is streamlined with features like easy-to-replace helical change gears and a non-load test run prior to shipping, guaranteeing performance from the outset. The option to integrate LightninLube gear oil further extends operational efficiency, highlighting the 70 Series’ commitment to reducing downtime and maximizing productivity across sectors like personal care, plant-based processing, and wastewater treatment.

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Mixes and Blends High-Torque Industrial Applications

The Lightnin 80 Series from SPX FLOW is a robust medium torque top entry mixer designed for the most demanding industrial contexts. With its exclusive hollow quill drive, it isolates shaft flexures to extend gear train lifespan. Ideal for chemical processing, pharmaceutical production, and food processing, it efficiently mixes and blends materials, such as pharmaceutical powders and plant-based foods, ensuring optimal results in high-torque applications. Capable of operating continuously, it supports various operations, including aeration and mineral processing, while complying with OSHA and CE safety standards. Available with self-setting seals and helical change gears, it offers simplified maintenance with its cartridge-style mechanical seals. The Lightnin 80 Series is customizable with a wide choice of impellers to meet process-specific needs, ensuring effective integration into your production line.

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Mixes and Blends High-Torque Liquid and Slurry

The Lightnin 98 Series High Torque Top-Entry Mixer by SPX FLOW is engineered to meet the rigorous demands of heavy-duty mixing applications across diverse sectors like chemical processing, pharmaceuticals, and food production. This mixer stands out with its parallel drive and double reduction design, offering significant installation flexibility in space-constrained environments. The unique gear isolation minimizes unwanted deflection, enhancing gear longevity and reliability by separating fluid forces from impacting the gearing mechanism.

Primarily serving industries such as oil and gas, dairy, and plant-based processing, this mixer efficiently blends and mixes liquids and slurries, producing consistent end-products like fruit juice concentrates and skincare creams. Its robust configuration supports continuous operations with ease, driven by available motor outputs ranging from 20 to 150 HP and rotational speeds between 20 and 100 RPM.

Equipped with an integral positive displacement pump, the Lightnin mixer ensures continuous lubrication without the need for additional motors, optimizing energy use with a compact drive design that reduces oil requirements. Constructed with carburized and ground helical gearing, it ensures quiet operation and extended operational life. For demanding environments, the mixer offers options in open tank, stuffing box, or mechanical seal configurations.

Compliance with AGMA standards underscores its robustness, while optional features like the seal cartridge allow for swift maintenance, boosting uptime. Available in various material grades, it addresses industry-specific corrosion resistance needs, making it a versatile choice for companies seeking reliability and performance in high-torque mixing solutions.

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