Produces and Dries Nutritional and Dairy Powders

The Tetra Pak® Spray Dryer Tall Wide Body is engineered for manufacturers of nutritional products, including dairy and plant-based powders. It offers a highly flexible and customizable spray drying system, designed to handle capacities from 0.5 to 10 tonnes per hour. This system supports continuous, fully automatic operations, ensuring precise moisture control and optimal powder quality for a wide range of products such as infant formula, protein supplements, and casein powders.

The spray dryer utilizes a straight tube air distributor with integrated high-pressure nozzles for efficient atomization and a chamber roof cooling system that minimizes powder deposits, enhancing energy efficiency. The unit can be integrated with a full Tetra Pak line solution, including wet sections, evaporation, and powder handling, allowing seamless operation across production lines.

To enhance operational stability and product quality, features include customizable swivel adjustable lances and a bag filter system for effective particle separation. Options such as open pressure transport and dehumidification provide additional flexibility to suit specific processing needs. Maintenance is streamlined with CIP-compatible design and multiple feed systems, facilitating round-the-clock production and minimizing downtime.

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Produces and Agglomerates Dairy and Plant-Based Powders

The Tetra Pak® Spray Dryer Wide Body is an advanced drying solution that enables continuous production of diverse powders, including dairy, plant-based, and infant formula, with a capacity range of 1 to 30 tonnes per hour. Featuring a straight tube air distributor with a high-pressure nozzle assembly, it ensures even drying air distribution while minimizing energy consumption. The modular design allows for scalability, maintaining optimal atomization as capacity increases. Ideal for applications requiring fine particle agglomeration and instantization, this system supports multiple stages including drying, cooling, and mixing. Efficient integration into production lines is achieved through customizable multiple feed systems and a middle pressure fines transport system, ensuring constant operation and reduced downtimes. Compliant with industry standards, it incorporates hygienic design elements and includes a bag filter for optimal particle separation and minimal emissions. Automated monitoring systems enhance operational safety and precision, meeting stringent quality requirements across food, dairy, and nutritional product industries.

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Processes Permeate and Whey into Non-Caking Powders

The Tetra Pak® Spray Dryer Prolac is a sophisticated solution tailored for the production of high-quality permeate powders, commonly used in infant formulas, protein supplements, and whey-based nutraceuticals. This fully automatic spray dryer ensures consistent results by integrating seamlessly with your production line, including evaporation, crystallisation, and powder handling stages. With a capacity range of 3 to 8 tonnes of powder output per hour, it efficiently processes cheese whey and milk permeates. Featuring a modular design, it allows for the deployment of multiple venturi air distributors as capacity needs increase, optimizing energy consumption. Its precise control mechanisms, including a spray monitoring system, maintain optimal spray patterns and prevent product buildup, maximizing operational efficiency. The dryer also incorporates advanced features such as a chamber roof cooling system to minimize deposits, and a crystallisation belt for controlled lactose processing, ensuring minimal protein denaturation. Its hygienic design supports easy cleaning, while engineering support from Tetra Pak ensures tailored solutions for varying production demands.

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Efficiently Spray Dries and Cools Heat-Sensitive Powders

The Tetra Pak® Spray Dryer Tall Form Bustle is an engineered-to-order solution expertly designed for the dairy and nutritional product industries, offering high-precision spray drying for heat-sensitive powders. This continuous system utilizes advanced atomization and drying technology, effectively processing a range of applications from whey protein concentrates to plant-based nutrition powders. With a capacity to produce up to 10 tonnes of powder per hour, this equipment ensures optimal integration into your production line, supporting evaporation, crystallization, and powder handling processes.

Incorporating a straight tube air distributor with a high-pressure nozzle assembly, the system minimizes energy consumption while maintaining consistent atomization. The modular design allows for scalability, and the integrated chamber roof cooling system prevents powder deposits, ensuring product quality. Automated controls, including spray monitoring and exhaust air heat recuperation, enhance operational efficiency and energy savings.

Constructed from high-grade materials, the equipment offers excellent corrosion resistance, meeting food-grade standards for hygiene and safety. It supports easy cleaning with a CIP system, minimizing downtime and maintaining high production standards. Customization options are available to tailor the system to specific product requirements, backed by comprehensive engineering support from Tetra Pak’s team of experts.

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Produces High-Quality Nutritional Powders

The Tetra Pak® Spray Dryer Tall Wide Body is engineered to transform liquid mixtures into finely tuned nutritional powders, providing custom solutions for diverse applications including infant formulas and plant-based products. Utilizing an integrated multi-stage drying system, this equipment ensures consistent particle size and moisture content, enhancing product quality and stability. Capable of processing up to 10 tonnes of powder per hour, it features a modular design with energy-efficient air distributors and a shaking bed for improved heat exchange during drying and cooling phases. Automation is central, with a PLC-controlled system that supports continuous and fully automatic operations, complete with real-time spray pattern monitoring. Designed for seamless integration into existing production lines, it includes options for advanced material construction to endure rigorous food industry standards. Maintenance is simplified with a CIP (Clean-In-Place) system, enabling efficient, contamination-free cleaning, thus maximizing uptime and throughput for demanding production environments.

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Produces Diverse Powders via Spray Drying

The Tetra Pak® Spray Dryer Wide Body is engineered for food industry leaders seeking consistent, high-quality powder production. This equipment employs a modular spray drying system with a straight tube air distributor for efficient atomization and even air distribution, minimizing energy consumption. It accommodates a variety of applications, producing end-products such as skimmed milk powder, vegan protein, and organic baby formula. Capable of processing up to 30 tonnes per hour, it integrates seamlessly into continuous production lines. Energy is optimized through an exhaust air heat recuperator, reducing overall consumption. Constructed with hygiene and durability in mind, it features a chamber roof cooling system to prevent overheating. The equipment supports CIP systems for easy cleaning and maintenance, ensuring minimal downtime.

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Processes Permeate Powders with Precision and Efficiency

The Tetra Pak® Spray Dryer Prolac is engineered to transform liquid permeates from cheese and milk into high-quality, food-grade permeate powders. Specializing in creating non-caking and non-hygroscopic powders, this spray dryer employs a continuous operation process that incorporates spray drying, crystallization, and advanced filtration. Designed for integration in full production lines, it supports capacities from 3 to 8 tonnes of powder output per hour, offering flexibility for dairy producers and whey processors. The system boasts energy efficiency by utilizing a straight tube air distributor and heat recuperator, minimizing electricity consumption. Constructed with hygienic materials, it complies with food safety standards and includes modular components like crystallization belts and shaking beds for versatile functionality. Tailored to handle the challenges of sticky permeates, the Prolac ensures optimal performance with minimal maintenance due to its Clean-In-Place (CIP) system and robust design.

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