Preserves and Stabilizes Sensitive Pharmaceutical Products

Truking Technology’s Industrial Freeze Dryer is engineered for pharmaceutical and biotech industries, offering a robust solution for moisture removal in sensitive formulations. It operates on a sublimation principle, ensuring reliable preservation of vaccines, antibiotics, and nutraceuticals. With a high-capacity throughput, it streamlines production lines by optimizing energy use through variable-speed motor control, reducing consumption by up to 30%. The system is fully automated with PLC integration, allowing for seamless operation and remote diagnostics. Built with corrosion-resistant stainless steel, it complies with GMP and FDA standards, featuring built-in CIP systems for efficient, contamination-free cleaning. Comprehensive customization options are available, supported by Truking’s expert engineering team for tailored production needs.

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Processes and Sterilizes Rubber Stoppers and Caps

The Drum Type Stopper and Cap Processing Machine from TRUKING Technology is designed to meet the demands of aseptic processing in the pharmaceutical industry. This equipment is tailored for the rigorous cleaning, sterilization, and siliconization of rubber stoppers and caps, crucial in the production of vaccines, pre-filled syringes, and BFS containers. Operating with a high-capacity throughput of over 400,000 units per batch, it ensures efficient and precise processing.

The machine employs advanced vacuum-assisted loading, coupled with automatic transfer and bag making systems, for streamlined operations. Its construction features a high-quality TIG-welded chamber with a mirror-polished finish at an Ra ≤0.4µm, enhancing cleaning efficiency and product integrity. The siliconization process is expertly controlled to deliver a uniform layer, optimizing stopper performance in sealing applications.

Control is managed through an industrial PC system, compliant with 21 CFR Part 11, providing features such as audit trail, data integrity, remote access, and real-time monitoring of critical parameters like temperature and pressure. The equipment is constructed from materials compatible with GMP, cGMP, FDA, and other regulatory requirements, ensuring it meets the highest standards in pharmaceutical processing.

Integrated seamlessly into existing production lines, this machine offers a comprehensive solution for pharmaceutical manufacturers and biotech firms, reducing manual interventions and enhancing operational reliability.

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Removes Pyrogens and Sterilizes Containers

The TRUKING Depyrogenization Tunnel is an essential solution for aseptic processing needs, leveraging advanced sterilization expertise to ensure optimal pyrogen removal. This cutting-edge tunnel utilizes state-of-the-art sterilization techniques, including a validated pressure differential system to maintain sterile conditions throughout the process. Designed to support biopharmaceutical and pharmaceutical tablet production, it ensures sterile manufacture of products like prefilled syringes, ampoules, and intravenous therapy bags.

Featuring a unique CNC-designed mesh belt and an auto wash-in-place system, it offers automatic cleaning and long-term operational reliability. With precise HEPA filter loading and negative pressure diversion technology, contaminant prevention is guaranteed. The tunnel supports automation and integration through IPC control, enabling audit trails and data integrity features compliant with 21 CFR Part 11.

Engineered for energy efficiency, the tunnel minimizes utility usage while maintaining strict compliance with GAMP, cGMP, and FDA regulations. It comes ready for customization with various material options, suited for diverse chemical processing environments, ensuring long-lasting performance and reducing maintenance downtime.

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Ensures Aseptic Conditions and Personnel Safety

The Isolation System by TRUKING TECHNOLOGY LIMITED is engineered to provide exceptional aseptic conditions for sterile drug production. Utilizing a fully integrated hydrogen peroxide sterilization system, it ensures a sterility assurance level of SAL not greater than 10-6. This system is indispensable for the production of vaccines, injectable antibiotics, freeze-dried pharmaceuticals, and diagnostic reagents, aligning with stringent GMP and ISO standards. Constructed with SUS316L stainless steel, it features ergonomic design principles and comprehensive monitoring systems for temperature, humidity, and differential pressure. The ease of cleaning is facilitated by an optional WIP system for automatic chamber and pipeline maintenance. Customizable RTP valves and vertical rubber stopper cleaning machines can be configured to support specific industrial production needs. Compliant with 21CFR Part11 and certified by the EU CE, this isolation system offers pharmaceutical manufacturers, biopharmaceutical companies, and diagnostic reagent producers a robust solution for maintaining high standards of sterility and operational safety.

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Performs Freeze Drying and Sterile Filling

Truking Technology Limited offers a comprehensive Pharmaceutical Freeze Dryer and Filling Line System that excels in integrating both freeze drying and sterile filling processes. What sets this equipment apart is its ability to maintain precise moisture control, crucial for producing vaccines, lyophilized drugs, and pre-filled syringes. The system utilizes a robust multi-stage production process, capable of handling both batch and continuous operations. It caters to a wide range of applications, including the biotech and pharmaceutical sectors, effectively preparing injectable ampoules and diagnostic test reagents.

The system is engineered to support high-throughput demands, offering seamless automation through a PLC-controlled interface with remote monitoring capabilities for optimal plant integration. Energy efficiency is a hallmark, featuring optimized motor controls that significantly reduce energy consumption. Constructed from high-grade stainless steel, it ensures corrosion resistance while adhering to stringent GMP and FDA standards for compliance in pharmaceutical manufacturing environments.

Cleaning is simplified through an integrated CIP system that supports quick, contamination-free maintenance. Truking’s engineering support allows customization in processing parameters, ensuring the system meets specific production requirements.

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Ensures Sterility and Monitors Environmental Conditions

The sterility testing isolator from TRUKING TECHNOLOGY LIMITED is a specialized solution for pharmaceutical and biotech industries, ensuring an aseptic environment during sterility tests. It features a robust SUS316L stainless steel cavity and conforms to stringent ISO and GMP standards. Its integration capability with temperature, humidity, and pressure monitoring systems allows for precise control and documentation. Designed for injectable and API production, it effectively supports applications such as lyophilization and ampoule production. The system supports online leak detection, cleaning, and drying, ensuring minimal downtime. With available configurations for WIP systems and weighing balances, it adapts to diverse operational needs, making it an essential component in high-stakes pharmaceutical environments.

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Produces Ultra-Pure Water for Manufacturing

The Ultra-Pure Water System from TRUKING Technology is designed to meet the rigorous demands of pharmaceutical and food industries. This system stands out with its modular, tankless design, significantly reducing microbial growth risks while ensuring compliance with GMP and FDA standards. It utilizes an advanced RO-EDI mounting for continuous production, automatically adjusting capacity to accommodate peak loads efficiently. Equipped with an industrial PC for real-time audit trails and data integrity, it boasts a recovery rate exceeding 92%. These systems are crafted with corrosion-resistant materials and offer engineering support for custom configurations based on specific water quality requirements, ensuring seamless integration into existing production lines.

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Processes and Lyophilizes Pharmaceutical Products

The Industrial Freeze Dryer System from TRUKING integrates seamlessly into pharmaceutical production lines to enhance lyophilization processes for products such as vaccines, insulin, and diagnostic reagents. Utilizing a multi-stage freeze-drying method, the system efficiently removes moisture while preserving the structural integrity and potency of pharmaceuticals. With a high capacity, the system supports both pilot and large-scale operations, ensuring flexibility across batch and continuous processing modes. Engineered for energy efficiency, the system reduces consumption by 30% through optimized thermal management. It features PLC automation for precise control and remote monitoring, facilitating integration with existing information systems. Constructed from high-grade stainless steel, the dryer offers excellent corrosion resistance, compliant with GMP, cGMP, and FDA standards, making it ideal for sterile environments. An integrated Clean-In-Place (CIP) system guarantees swift and effective cleaning, minimizing downtime. Customization options available include chamber size adjustments and modular expansions to suit specific production requirements.

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Produces High Purity Water for Pharmaceutical Use

The Modular Multi-effect Water Distillator, offered by TRUKING TECHNOLOGY LIMITED, is specifically engineered to deliver pharmaceutical-grade water, meeting stringent purity demands in diverse applications such as biopharmaceuticals and traditional Chinese medicine production. Utilizing a falling film evaporation method, this system efficiently traps non-condensable gases ensuring reliable operation and stable water output. Capable of adhering to rigorous standards such as GAMP, cGMP, and FDA, it provides exceptional water quality necessary for handling various processes including injectable preparation and diagnostic reagent formulation. Its modular design allows seamless integration into existing setups with Industrial PC control that ensures data integrity, remote access, and compliance with 21 CFR Part 11. Available in corrosion-resistant materials, this distillator operates continuously, ensuring large-volume demands are met with sustainable energy consumption. It also features a unique self-sterilization design, coupled with a three-stage filtration process, extending its versatility across multiple industrial sectors, from pharmaceutical manufacturing to biotechnology production. With options for customization and comprehensive engineering support, it is equipped with a CIP system facilitating swift and effective cleaning, ensuring minimal downtime while maintaining contamination-free conditions.

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Reduces Moisture in Pharmaceutical Preparations

The Industrial Freeze Dryer from TRUKING TECHNOLOGY is engineered to optimize lyophilization in pharmaceutical and biotech manufacturing. Utilizing an advanced refrigeration system, it ensures precise moisture reduction for products like vaccines, insulin, and biological injections. This freeze dryer integrates seamlessly into production lines with its PLC-controlled automation and remote access capabilities, supporting continuous operations. With a substantial processing capacity, it handles a diverse range of applications including ampoule and pre-filled syringe production. Energy efficiency is a key feature, employing optimized motor control to reduce power consumption. Constructed from high-grade stainless steel, it offers excellent corrosion resistance and meets stringent GMP and FDA standards. Additionally, a built-in CIP system simplifies maintenance, ensuring fast and effective contamination-free cleaning. The unit is customizable with engineering support available for tailored chamber sizes and control settings.

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