Forms, Fills, Seals, and Labels Diverse Packages

The Otello and F220 from Opem are versatile vertical packaging machines engineered for seamless integration into food and pet food production lines. Utilizing an electronically controlled, programmable system, these machines excel in forming, filling, and sealing a wide array of products, including coffee pods, capsules, and vacuum-packed goods.

What sets them apart is their ability to accommodate a range of product types—solid, powder, and granules—making them ideal for manufacturing coffee pods, tea pods, and diverse pet food packages. Capable of handling up to 60 packs per minute, these high-speed systems ensure efficient operations without compromising precision.

The machines feature inert gas flush and various printing and labeling options, such as hot printer and inkjet printer, to meet specific packaging demands. They are designed for easy maintenance with accessible components and come with engineering support for customization to fit unique production requirements.

Tailored for food and beverage manufacturers, coffee producers, and packaging companies, the Otello and F220 help streamline packaging operations, improve throughput, and maintain product integrity across a spectrum of applications.

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Processes and Seals Vacuum-Packaged Goods

The Arabella Twin from Opem is a specialized vacuum packaging machine engineered for high-speed, continuous packaging operations. It excels with its ability to process and seal a wide variety of products, from coffee pods and capsules to vacuum-sealed pet food and canned goods. Utilizing advanced vacuum technology, this machine integrates smoothly into your production line, offering seamless size changeovers and optional inert gas injection for product preservation. With the capacity to process up to 60 packs per minute, the Arabella Twin maintains high throughput without compromising quality. Its linear weighing units and servo motor-driven volumetric screw dispensers ensure precise product handling and packaging. Built with compactness in mind, it fits efficiently within limited plant space while maintaining operational excellence, making it a versatile choice for food and beverage packaging industries.

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Packs and Seals Pods and Capsules Efficiently

The Combiner F50/F100 from Opem is a versatile vertical packaging system tailored for food and beverage producers focusing on coffee pods, tea pods, and single-serve capsules. This system distinguishes itself with its multi-stage packaging and sealing process, facilitating continuous high-speed operations. Designed to handle up to 80 pods or 40 capsule packs per minute, it incorporates advanced inert gas injection and finishing capabilities, enhancing product freshness and shelf life. The machine offers flexibility in packaging options, including four-corner seal bags with an optional degassing valve. Automation is streamlined via PLC control, while integration into existing lines is seamless due to its customizable configuration. Constructed with durable, corrosion-resistant materials, the Combiner F50/F100 ensures longevity and adherence to industry standards, making it a strategic choice for optimal packaging performance.

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Fills and Weighs Coffee Tins and Jars

The RS 60 from Opem is an expertly engineered filling system for coffee manufacturers, designed to meet the needs of both small and large-scale operations. This machine excels in filling tins and jars with whole coffee beans or ground coffee, utilizing a screw dispenser driven by a brushless servo motor for precision and consistency. Its robust weight control system includes feedback correction and a reject device to ensure every unit is filled accurately, minimizing product waste and maximizing efficiency. With a capacity of up to 60 cans per minute, the RS 60 integrates seamlessly into high-speed, continuous production lines, making it ideal for food and beverage manufacturers. The system is PLC-controlled for enhanced automation and offers easy integration with upstream and downstream packaging processes. Designed with energy efficiency in mind, it reduces operational costs while meeting industry standards for food safety. Additionally, the RS 60 offers customization options and full engineering support to adapt to specific production requirements.

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Accurately Fills and Weighs Ground Coffee Cans

The RS 150 from Opem is a high-speed filling system specifically designed for accurately and efficiently processing ground coffee. Its distinct feature includes a three-dispenser setup powered by brushless servo motors, enabling precise rough and topping-off fills. Ideal for espresso, French press, drip, and Turkish coffee grinds, this system ensures product consistency with tare control, weight control, feedback adjustment, and a reject device for non-compliant fills. The RS 150 supports continuous operation, filling up to 150 cans per minute, making it an excellent choice for high-volume coffee producers. With the option to integrate seamlessly into existing production lines, it is engineered for robust performance in food and beverage or packaging industries.

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Packs and Seals Beverage Pods Efficiently

The Colibrì 4S from Opem is a compact vertical packaging machine engineered for the efficient processing of beverage pods. This system excels in packing, counting, and sealing with an added feature of inert gas injection to prolong product freshness. Targeted at coffee and tea producers as well as packaging companies, it processes a variety of end-products including ground coffee, herbal tea, and dietary supplements.

Capable of handling up to 40 pods per minute, the Colibrì 4S incorporates a counting unit that ensures precision in packet formation. This machine integrates seamlessly into high-speed, continuous production lines, utilizing PLC controls to facilitate easy automation and remote operation.

Energy efficiency is enhanced with the optimized motor system, reducing overall consumption and operational costs. Constructed from durable materials, it withstands the demands of industrial environments, providing corrosion resistance and ensuring reliability over extended use. Maintenance is simplified due to easy access to components and optional cleaning systems, ensuring minimal downtime and sustained high performance.

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Packs and Seals Coffee and Tea Pods

The Combiner F50 and F100 from Opem are vertical packaging machines designed for high-speed, automatic packing and sealing of coffee and tea pods. These machines utilize a four-corner seal bagging system, complemented by inert gas injection for enhanced product freshness. The incorporation of a finishing carousel facilitates tab folding and reseal tape application, making them ideal for seamless integration into continuous production lines. Primarily used in the food and beverage industry, these machines efficiently handle applications involving espresso coffee pods, herbal tea pods, and single-serve capsules. With an output capacity of up to 80 pods per minute, these units support large-scale operations, catering to coffee, tea, and packaging companies. Their versatility extends to pet food applications, processing solid products like dog kibble and cat food pouches. Designed with operational efficiency in mind, they ensure durability and low maintenance, fitting seamlessly into existing production lines for optimized throughput.

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Forms and Packages Pods in Single Bags

The AST 200/300 from Opem is a state-of-the-art automatic case packaging machine designed specifically for pods in filter paper. This machine excels with its capability to efficiently form cases from flat cardboard and package individual pods into single bags, streamlining your packaging process while maintaining precision and speed. Ideal for coffee and tea producers, the AST 200/300 ensures high-speed packaging to meet demanding production needs. The equipment seamlessly integrates with upstream pod making machines such as the CL100/200/300, enhancing your production line continuity. Its robust construction supports continuous operation, and its modular design allows customization to fit specific plant requirements. Equipped to handle a variety of pod types, such as espresso coffee, herbal tea, and specialty flavors, this machine optimizes your packaging workflow with reliable automation.

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Fills and Packages Beverage Capsules Efficiently

The CR-1P Linear Capsule Filling System from Opem is designed to meet the high demands of coffee and beverage capsule production. This system excels in precise dosing with a screw dispenser driven by a brushless servo motor, ensuring consistent filling accuracy of ± 0.2g. Capable of processing up to 75 capsules per minute, it is ideal for producing espresso, cappuccino, tea, hot chocolate, and energy drink capsules. Integrated inline weight control and feedback adjustment enhance product consistency, while its robust design allows for seamless integration into existing production lines. The CR-1P employs an empty capsule feeding system, featuring a random feeding mechanism and a denester for stacked capsules. It is engineered for continuous high-speed operations, making it suitable for the food and beverage, coffee, and packaging industries. Its design facilitates easy cleaning and maintenance, with options for upgrading with an integrated packaging machine for single or double bagging with inert gas injection, enhancing freshness and shelf-life.

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Packages Coffee Capsules at High Speeds

The QuadriColibrì from Opem is a vertical packaging machine specifically designed for high-speed packaging of coffee capsules. This equipment utilizes four independent forming sets with an inert gas injection device to maintain product freshness. It’s perfect for coffee manufacturers focused on espresso capsules and decaf coffee pods. The system handles up to 420 bags per minute, making it an excellent fit for continuous, high-volume operations. Integration with existing production lines is seamless, thanks to its PLC-controlled system, ensuring precise and automated packaging. The QuadriColibrì is compatible with various materials, ensuring durability and resistance against corrosive coffee oils. The machine’s design facilitates easy cleaning and maintenance, helping reduce downtime for optimal productivity. Customization options are available, supported by engineering experts to perfectly align the machine with your production needs.

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