Processes and Seals Vacuum-Packaged Goods

The Arabella Twin from Opem is a specialized vacuum packaging machine engineered for high-speed, continuous packaging operations. It excels with its ability to process and seal a wide variety of products, from coffee pods and capsules to vacuum-sealed pet food and canned goods. Utilizing advanced vacuum technology, this machine integrates smoothly into your production line, offering seamless size changeovers and optional inert gas injection for product preservation. With the capacity to process up to 60 packs per minute, the Arabella Twin maintains high throughput without compromising quality. Its linear weighing units and servo motor-driven volumetric screw dispensers ensure precise product handling and packaging. Built with compactness in mind, it fits efficiently within limited plant space while maintaining operational excellence, making it a versatile choice for food and beverage packaging industries.

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Packs and Seals Pods and Capsules Efficiently

The Combiner F50/F100 from Opem is a versatile vertical packaging system tailored for food and beverage producers focusing on coffee pods, tea pods, and single-serve capsules. This system distinguishes itself with its multi-stage packaging and sealing process, facilitating continuous high-speed operations. Designed to handle up to 80 pods or 40 capsule packs per minute, it incorporates advanced inert gas injection and finishing capabilities, enhancing product freshness and shelf life. The machine offers flexibility in packaging options, including four-corner seal bags with an optional degassing valve. Automation is streamlined via PLC control, while integration into existing lines is seamless due to its customizable configuration. Constructed with durable, corrosion-resistant materials, the Combiner F50/F100 ensures longevity and adherence to industry standards, making it a strategic choice for optimal packaging performance.

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Fills and Weighs Coffee Tins and Jars

The RS 60 from Opem is an expertly engineered filling system for coffee manufacturers, designed to meet the needs of both small and large-scale operations. This machine excels in filling tins and jars with whole coffee beans or ground coffee, utilizing a screw dispenser driven by a brushless servo motor for precision and consistency. Its robust weight control system includes feedback correction and a reject device to ensure every unit is filled accurately, minimizing product waste and maximizing efficiency. With a capacity of up to 60 cans per minute, the RS 60 integrates seamlessly into high-speed, continuous production lines, making it ideal for food and beverage manufacturers. The system is PLC-controlled for enhanced automation and offers easy integration with upstream and downstream packaging processes. Designed with energy efficiency in mind, it reduces operational costs while meeting industry standards for food safety. Additionally, the RS 60 offers customization options and full engineering support to adapt to specific production requirements.

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Accurately Fills and Weighs Ground Coffee Cans

The RS 150 from Opem is a high-speed filling system specifically designed for accurately and efficiently processing ground coffee. Its distinct feature includes a three-dispenser setup powered by brushless servo motors, enabling precise rough and topping-off fills. Ideal for espresso, French press, drip, and Turkish coffee grinds, this system ensures product consistency with tare control, weight control, feedback adjustment, and a reject device for non-compliant fills. The RS 150 supports continuous operation, filling up to 150 cans per minute, making it an excellent choice for high-volume coffee producers. With the option to integrate seamlessly into existing production lines, it is engineered for robust performance in food and beverage or packaging industries.

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Forms, Fills, Seals, and Labels Diverse Packages

The Otello and F220 from Opem are versatile vertical packaging machines engineered for seamless integration into food and pet food production lines. Utilizing an electronically controlled, programmable system, these machines excel in forming, filling, and sealing a wide array of products, including coffee pods, capsules, and vacuum-packed goods.

What sets them apart is their ability to accommodate a range of product types—solid, powder, and granules—making them ideal for manufacturing coffee pods, tea pods, and diverse pet food packages. Capable of handling up to 60 packs per minute, these high-speed systems ensure efficient operations without compromising precision.

The machines feature inert gas flush and various printing and labeling options, such as hot printer and inkjet printer, to meet specific packaging demands. They are designed for easy maintenance with accessible components and come with engineering support for customization to fit unique production requirements.

Tailored for food and beverage manufacturers, coffee producers, and packaging companies, the Otello and F220 help streamline packaging operations, improve throughput, and maintain product integrity across a spectrum of applications.

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Fills and Packages Beverage Capsules

The CR-4P EVOLUTION from Opem is an efficient capsule filling system designed to meet the demands of coffee and beverage manufacturers. Its linear system works with four lanes, enhancing speed and accuracy for high-volume single-serve production. This system integrates seamlessly into continuous operations, using an empty capsules feeding system with random feeding and a denester for stacked capsules. The screw dispensers are driven by a brushless servo motor, ensuring precise filling with an accuracy of ±0.2g. Capable of producing up to 320 capsules per minute, this system caters to espresso coffee, tea, hot chocolate, and Nespresso-compatible capsules.

Equipped with feedback-adjusted dispensers, four in-line weight controls, and rejection of out-of-tolerance capsules, the CR-4P EVOLUTION ensures quality assurance at high speeds. Automation features include two integrated packaging machines for capsules in single and/or double bags, with inert gas injection to maintain freshness. Ideal for food, beverage, and packaging industries, this equipment offers configuration flexibility and engineering support for seamless integration into existing production lines. Built with durable materials, it supports efficient energy use while maintaining the highest standards of processing and packaging.

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Fills and Processes Capsules at High Speed

The PEGASO CR-8+8P encapsulator from Opem is designed to meet the high-speed demands of the food and beverage industry, particularly for coffee and nutraceutical capsules. This system is unique due to its lineal configuration with a double index, providing a robust solution for operations requiring continuous and reliable precision filling. The powerful cam shaft mechanics are housed in the lower part of the unit, enhancing stability across multi-shift operations.

With a throughput of up to 960 capsules per minute, it efficiently processes solid, powder, and granular products into various capsule types, including espresso, lungo, decaf coffee, and a range of supplements and vitamins. The machine seamlessly integrates into existing lines, featuring random feeding, denesting, and screw dispensing driven by brushless servo motors. An in-line weight control system ensures filling accuracy within ± 0.2g, with automatic feedback adjustments and rejection of out-of-tolerance capsules.

The system supports PLC-controlled automation for enhanced operational efficiency and offers engineering customization to fit specific production requirements. Its sturdy build delivers long-term durability, making it a cost-effective filling solution for capsule production facilities.

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Fills and Packages Single-Serve Capsules

The CR-4P EVOLUTION from Opem is a state-of-the-art capsule filling system engineered for precision and efficiency in high-speed production lines. This machine excels with its four-lane linear setup, enabling smooth feeding and filling operations, crucial for handling single-serve coffee, tea, and other beverage capsules. Its standout feature includes servo motor-driven screw dispensers, ensuring filling accuracy within ±0.2g, capable of processing up to 320 capsules per minute.

Designed for seamless integration, the CR-4P EVOLUTION includes a denester for stacked capsules and an out-of-tolerance rejection system, maintaining consistency and quality. The system supports two packaging machines for versatility in bag configurations, with an option for inert gas injection to preserve product freshness.

Suitable for applications in the food and beverage industry, particularly in coffee production, this machine caters to diverse capsule formats like Nespresso and Keurig. It operates with a focus on minimizing energy consumption through advanced motor control technologies.

The CR-4P EVOLUTION is constructed with robust materials to withstand rigorous use while adhering to industry standards for hygiene and safety. Enhanced with engineering support, it allows for customized configurations to meet specific production requirements, ensuring it fits seamlessly into any processing and packaging department.

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Packages Coffee Capsules Efficiently

The QuadriColibrì from Opem is a precision-engineered capsule packaging machine designed for high-speed and versatile production lines. Utilizing four independent forming sets, it excels in packaging coffee capsules into individual gusseted bags, with an output of up to 420 bags per minute. Equipped with an inert gas injection device, it ensures product freshness and extended shelf life, making it ideal for coffee producers and packaging companies. Its PLC automation allows seamless integration into existing production lines, while optional accessories like a degassing valve system enhance functionality. Constructed for durability and reliability, the QuadriColibrì optimizes energy use, contributing to overall operational efficiency.

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Packages and Seals Coffee and Food Products

The Arabella Vacuum Packaging Machine from Opem is engineered to optimize the packaging of various coffee and food products, including ground coffee pods, espresso capsules, and packaged food items like snacks and pet food. This compact, single-block machine excels in high-speed operations, offering up to 30 packs per minute with smooth integration into existing lines. Featuring linear weighing units and a volumetric screw dispenser driven by a brushless servo motor, it ensures precise filling and packaging. Optional accessories like inert gas injection, degassing valves, and a built-in labelling machine allow for extensive customization, while its flexibility in handling solids, gases, and granules makes it highly adaptable across food and beverage industries. The Arabella’s robust construction and easy maintenance contribute to extended uptime and reliability, making it a valuable asset for companies aiming to enhance packaging efficiency and throughput.

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