Recovers and Purifies Metal Salts from Baths

The ChromaPur™, NickelPur™, and MicroPur™ Ion Exchange Systems from Kovalus Separation Solutions are engineered to tackle the complexities of metal salt recovery and purification in electroplating and steel pickling processes. Utilizing compressed-bed, counter-current operation, these systems ensure the efficient recovery of chromic acid, purified nickel salts, and pickling acids. Perfect for reducing operating and waste treatment costs, they maintain consistent bath chemistry and enhance product quality.

With a focus on continuous operation, the systems integrate seamlessly into your existing production line and are suitable for industries ranging from automotive to environmental. Their energy efficiency is augmented by a tailored design that minimizes downtime through high metal salt recovery rates, reducing both chemical usage and dumping frequency.

Available in corrosion-resistant materials, these systems support various liquid processing needs and are fully customizable, with engineering support for bespoke requirements. With robust design and the potential for remote monitoring, they align with stringent industry standards, providing reliable, long-term operation and easy maintenance, thanks to built-in cleaning solutions.

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Removes Chloride and Potassium from Mill Processes

The PDP™, PRU, and GAP Ion Exchange Systems from Kovalus Separation Solutions are specialized for enhancing Kraft mill operations. These systems efficiently remove chlorides and potassium from production streams, reducing corrosion risks and minimizing unnecessary shutdowns. Utilizing precise ion exchange resins, the equipment recovers valuable chemicals, optimizing both resource use and cost-effectiveness in pulp and paper manufacturing.

Designed for continuous operations, these systems work seamlessly within existing production environments, integrating with other purification processes such as membrane filtration and drying systems. Tailored to handle liquid and slurry products, they feature PLC-controls for sophisticated operations and remote monitoring to facilitate process oversight.

These ion exchange solutions excel in extracting impurities while boosting throughput, particularly in demanding environments like chlorine dioxide generators and electrostatic precipitator dust management. With options for different material compositions, they ensure robust performance against corrosive process conditions, and customizable features address specific plant requirements.

Kovalus offers comprehensive engineering and support services, providing you with the necessary adaptability and technical guidance to maintain compliance and streamline maintenance efforts. Suitable for various industries, from pulp and paper to general industrial applications, these systems are ideal for facilities seeking sustainable and efficient operations.

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Purifies and Reclaims Acid and Etchants

The AnoPur™, CER™, and DPU™ Systems from Kovalus Separation Solutions are sophisticated ion exchange and acid recovery systems engineered to enhance resource efficiency in the aluminum anodizing industry. These systems effectively purify sulfuric acid, reclaim caustic soda, and recover phosphoric acid, ensuring reduced chemical costs and waste.

The AnoPur™ system utilizes a membrane filtration method tailored for sulfuric acid purification, continuously removing dissolved aluminum to minimize contaminants. Its operation eliminates the need for bath decanting, stabilizes production quality, and dramatically reduces acid purchasing expenses. Meanwhile, the CER™ system employs caustic etch recovery to crystallize and extract aluminum from caustic etchants. This process decreases waste treatment costs while producing marketable aluminum trihydrate crystals.

The DPU™ system focuses on phosphoric acid recovery, using a combination of cation and water-elutable resin beds to concentrate phosphoric acid up to 85%. This approach supports the recycling of rinse water and contributes to lower operational expenditures.

All systems offer continuous, automated operation and are integrable into existing production lines. They reduce energy requirements, aligning with environmental compliance standards, and are available with customization options to meet specific industrial needs. These systems stand out for their robust construction and capability to handle the rigors of industrial anodizing environments.

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Purifies and Filters Process Acids Continuously

The APU® Acid Purification Unit from Kovalus Separation Solutions is designed to continuously remove dissolved metals from process acids, maintaining low contaminant levels for enhanced efficiency in aluminum anodizing and copper refining operations. It utilizes ion exchange and membrane filtration to ensure consistent acid purity, thereby reducing acid purchase frequency and waste generation. The system is particularly suited for the production of anodized aluminum sheets and refined copper cathodes, optimizing operational costs and waste management. With continuous operation and a focus on energy efficiency, this unit integrates seamlessly into existing production lines, providing a reliable solution for industries challenged with maintaining acid quality. Its robust construction offers excellent corrosion resistance, and it supports CIP systems for efficient cleaning and maintenance, ensuring prolonged equipment life and minimal downtime.

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Separates and Purifies Copper Electrolyte

The BARS, AsRU, and SSU™ systems from Kovalus Separation Solutions are engineered ion exchange solutions designed to optimize copper refining operations. Using Recoflo® ion exchange technology, these systems provide precise separation and purification of copper electrolytes by selectively removing contaminants like bismuth, antimony, and arsenic. The BARS system targets the recovery of bismuth and antimony salts, while the AsRU focuses on arsenic extraction for a clearer, reusable electrolyte stream.

Applications extend beyond copper refining, catering to metals recovery, electrolyte purification, and industrial water treatment, yielding refined metals and cleaner industrial water as end products. Capable of continuous, high-speed operation, these systems integrate seamlessly into existing setups. They are equipped with automation features for streamlined processes and reduced energy consumption. The equipment is constructed with material options that enhance corrosion resistance, ensuring durability and compliance with industrial standards. Additionally, customization options are available to meet specific operational needs, supported by engineering assistance for optimal integration and functionality.

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Enhances Cheese Production Efficiency

The HORIZON® II Vat from Kovalus Separation Solutions is engineered for dairy producers seeking to maximize cheese yield while maintaining uniform curd size and moisture control. Featuring a horizontal single-shaft design, this vat optimizes coagulation, cutting, and separation processes. It supports a variety of cheese and dairy product applications, including cheddar, mozzarella, and Greek yogurt. Operating on a continuous, high-speed automated system, it efficiently handles high solids production. Constructed from 304 stainless steel, the vat ensures durability and compliance with 3A standards and USDA guidelines. It integrates seamlessly into existing lines with options such as the Optiset 4.1 Coagulation Detection System and steam or hot water heating, making it adaptable to specific production and space requirements.

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