Facilitates Sterilization and Heat Treatment Trials

The HT220 Series Lab UHT/HTST System from OMVE is a versatile laboratory-scale solution for replicating industrial heat treatment processes. Capable of both direct and indirect heat treatment, the HT220 Series features modular components like tubular and plate heat exchangers, as well as options for direct steam injection with the HT220DSI module. This adaptability makes it ideal for processing a variety of liquid products, including milk-replacement beverages, plant-based creams, and nutraceutical health drinks. The system supports capacities of 20L/h or 50L/h, perfect for R&D and pilot operations. Automation levels can be tailored for precise control, while integration options include inline homogenization and deaeration units, enhancing the accuracy of trial duplications. Designed for energy efficiency, the HT220 features a fully CIP and SIP-ready structure to streamline maintenance and ensure hygienic operation. Its compliance with industry standards ensures compatibility with food and beverage manufacturing requirements, making it a reliable choice for innovative product development.

The post Lab Uht/htst system for r&d activities appeared first on Making.com.

Processes and Treats Liquids for Aseptic Filling

The VarioAsept J UHT System from Krones is engineered to optimize aseptic liquid processing with precision and efficiency. This system combines sophisticated heating, deaeration, and homogenization processes to ensure consistent product quality across diverse applications, including juices, soft drinks, teas, and dairy products. Featuring a modular design with tubular or plate heat exchangers, it facilitates precise temperature control and minimal thermal impact, critical for maintaining the integrity of sensitive liquids. It’s equipped with a vacuum-sealed VarioStore tank system and an integrated valve manifold, offering fully aseptic operations up to 6 bar. The unique swirl infeed nozzle within the Krones VarioSpin product deaerator ensures rapid removal of gas bubbles, reducing oxidative stress and preserving product quality. Designed for continuous, automated high-speed operations, its robust energy supply and advanced control systems, including MCC and Krones HMI, allow seamless integration into existing production lines. The system supports long production runs with aseptic intermediate cleaning and rapid product change-overs, enhancing flexibility and cost-effectiveness. Additionally, the VarioAsept J is engineered for easy cleaning and maintenance, promoting operational efficiency and reliability in demanding food and beverage manufacturing environments.

The post Uht system for aseptic filling of beverages appeared first on Making.com.

Processes and Preserves Liquid Dairy and Beverages

The VarioAsept M UHT system from Krones is engineered to exceed stringent hygiene requirements while preserving delicate liquid products. Designed for high-precision aseptic processing, this system is optimal for dairy and plant-based beverage production. It utilizes advanced tubular and plate heat exchangers developed by Krones experts to ensure gentle thermal treatment and is complemented by aseptic fillers, enabling a seamless integration into your production line.

With an output range between 3,500 and 60,000 liters per hour, VarioAsept M efficiently pasteurizes, homogenizes, deaerates, and sterilizes products such as UHT milk, almond milk, and flavored beverages. Its modular design includes components like buffer tanks and VarioSpin deaerators for stable, continuous operation even with upstream or downstream fluctuations.

This system supports both injection and infusion heating methods, offering flexibility for low to high-viscosity products. Its energy efficiency is enhanced by selective heating options and an optional rework tank that minimizes product waste. Automated via PLC and supported by Krones HMI, it allows for remote monitoring and optimization of production processes while ensuring low maintenance needs with CIP systems.

Constructed for durability, VarioAsept M provides options for various surface finishes to meet industry-specific requirements, ensuring compliance with relevant health and safety standards. Overall, this UHT system not only promises long production runs with minimized downtime but also offers customizable solutions to support your unique processing needs.

The post Uht system for milk products appeared first on Making.com.

Controls Fermentation and Temperature in Grape Mash Processing

The C 24 Helicoid Monotube Heat Exchanger from Cadalpe is a precision-engineered solution tailored for the intricate demands of the beverage and wine industries. This heat exchanger distinguishes itself with a unique helicoid design that utilizes counterflowing fluids, ensuring an exceptionally high heat exchange coefficient. Its specialized corrugated stainless steel pipes reduce the required heat exchange surface, outperforming conventional smooth pipe heat exchangers. It’s particularly adept at processing grape mash, fruit pulp, and other products with suspended solids, making it ideal for applications involving white wine chilling, red wine fermentation control, and fruit juice concentration. The entire unit is constructed from AISI 304 stainless steel, offering outstanding corrosion resistance. Optional polyurethane insulation and stainless steel covers enhance operational efficiency. Designed for continuous, in-line operations with the capability to handle up to 25-30% suspended solids, this equipment supports high-speed production environments. Customization options and engineering support are available to align with specific production requirements.

The post Helicoid heat exchanger for grape mash and fruit pulp appeared first on Making.com.

Enhances Juice and Color Yield

The Mash Heater from Bucher Unipektin offers a specialized solution for enhancing juice extraction and color yield in fruit and berry processing. Employing a pipe-in-pipe tubular design, this system ensures gentle heating of fruit mash, activating enzymes and improving yield without compromising quality. Situated between the milling and mash holding sections, the mash heater processes up to 120 tons per hour with a capacity range of 700–2,800 kW. The modular system uses a hot water or optional low-pressure steam heating system, operating within a temperature range of 5 to 85°C. Automation is facilitated by PLC-based controls with touchscreen visualization, allowing for continuous operation and easy integration into existing lines. The robust construction supports varied and adaptable processing needs, offering customizable sections based on output requirements. Maintenance is straightforward, with an easy-to-clean design and hot water recirculation for efficient system management.

The post Mash heater for core fruits and berries appeared first on Making.com.

Heats and Sterilizes Liquid and Semi-Liquid Foods

The Sterideal Ohmic Heat Exchanger from JBT is engineered to enhance your food and beverage processing with its rapid and uniform heating capabilities. Utilizing high voltage to achieve precise temperature control, it is ideal for the continuous processing of liquid, semi-liquid, and slurry products. The ohmic heating method ensures that particles heat at the same rate as their liquid carriers, preserving the quality of diced products and preventing overheating.

This exchanger is particularly suited for applications involving fruit preparations, soups, sauces, and purees, such as tomato puree, orange juice, almond milk, and ranch dressing. The equipment integrates seamlessly into existing production lines, optimized for high-speed operations with minimal pressure drops, and reducing the risk of product damage.

Available with various process controls, the Sterideal Ohmic Heat Exchanger can be customized to meet critical temperature requirements, ensuring compliance with strict pasteurization and sterilization standards. Built to minimize energy consumption, its compact design conserves floor space, and the Clean-In-Place system guarantees efficient maintenance with complete drainage, leaving no residue behind. JBT provides comprehensive engineering support to tailor configurations for specific production needs, ensuring maximum throughput and optimal performance.

The post Ohmic heat exchanger for high viscosity foods appeared first on Making.com.

Processes High-Viscosity Food Products Efficiently

The Sterideal QT Heat Exchanger from JBT is your solution for efficient processing of high-viscosity and fiber-rich food products. Utilizing strategically placed fins as static mixers, it ensures uniform heat transfer, ideal for pasteurization and sterilization processes in baby food, fruit, and nut manufacturing. Capable of handling both liquid and slurry products, it supports a continuous production flow, optimizing throughput and operational efficiency. Various tube diameters adapt to your specific capacity and thermal cycle needs. Available in robust materials like 316L stainless steel, it ensures durability and corrosion resistance. Easy integration into existing lines with customizable options and compliance with food safety standards ensures a seamless enhancement to your processing operations.

The post Heat exchanger for high viscosity products appeared first on Making.com.

Preheats and Sterilizes Liquid Products Efficiently

The Sterideal DR Heat Exchanger from JBT is designed for efficient thermal processing of liquid products in food and beverage production. It uniquely eliminates the need for an intermediate water circuit by using direct product-to-product heat exchange, enhancing energy efficiency. Suitable for low-viscosity applications, it serves juice, dairy, and plant-based beverage industries, producing end-products like cold brew coffee, almond milk, and fruit purees. With a customizable design that includes various tube diameters and construction materials, from 316L stainless steel to special alloys, it handles complex thermal cycles and pressures. The system offers seamless integration into continuous processing lines, ensuring precise sterilization and preheating, while reducing energy consumption. Backed by JBT’s PRoCARE® services, it includes on-site support and training for optimal performance and maintenance.

The post Heat exchanger for dairy and beverage applications appeared first on Making.com.

Controls Temperature and Transfers Heat Efficiently

The Sterideal DT Heat Exchanger from JBT FoodTech embodies advanced heat transfer solutions for the food and beverage industries. Utilizing a unique dimple tube design, this equipment offers exceptional thermal efficiency, precisely controlling temperatures for liquid, semi-liquid, and concentrated products. It is ideal for processing applications such as soups, sauces, juices, and oils, ensuring optimal quality and shelf stability through efficient heating and cooling processes. The exchanger supports a continuous operation mode, seamlessly integrating into production lines with PLC control for precise temperature management. Its full drainage design eliminates process fluids and cleaning agents, meeting stringent hygiene requirements. Available configurations allow for customization to fit specific production line needs, backed by JBT’s engineering support. Constructed with corrosion-resistant materials, the Sterideal DT is engineered for longevity and compliance with food safety standards, ensuring it meets your production and regulatory requirements.

The post Heat exchanger for liquid and semi-liquid foods appeared first on Making.com.

Ensures Efficient Thermal Processing for Liquids

The GEA VARITUBE® Tubular Heat Exchangers are engineered to provide precise thermal treatment for a range of liquid products in the food, dairy, and beverage industries. Designed with a modular approach, the exchangers utilize straight or corrugated inner tubes positioned within a shell, ensuring efficient heat transfer through optimization of the product/media volume ratio. This design is particularly suited for viscous liquids and those containing particles or fibers.

Applications include heating, cooling, pasteurization, and UHT treatment, with the capability to handle products such as fruit juices, yogurt drinks, plant-based milk alternatives, and tomato paste with chunks. The system supports continuous operation with configurable production capacity to meet varied processing demands.

Engineered from 1.4571 (AISI 316 Ti) material, the VARITUBE® exchangers are built for durability and resistance to corrosion, making them suitable for demanding process environments. An aseptic, sanitary sealing system ensures product integrity, while the design allows for easy integration into existing production lines, offering seamless upstream and downstream connectivity.

The units are TÜV-approved and feature a unique floating tube bundle design that compensates for thermal expansion, enhancing operational reliability. CIP compatibility ensures efficient, contamination-free cleaning, reducing maintenance downtime. With customizable configurations, GEA offers engineering support to tailor solutions specific to your operational requirements.

The post Tubular heat exchanger for thermal treatment of viscous products appeared first on Making.com.