Preserves and Stabilizes Sensitive Pharmaceutical Products

Truking Technology’s Industrial Freeze Dryer is engineered for pharmaceutical and biotech industries, offering a robust solution for moisture removal in sensitive formulations. It operates on a sublimation principle, ensuring reliable preservation of vaccines, antibiotics, and nutraceuticals. With a high-capacity throughput, it streamlines production lines by optimizing energy use through variable-speed motor control, reducing consumption by up to 30%. The system is fully automated with PLC integration, allowing for seamless operation and remote diagnostics. Built with corrosion-resistant stainless steel, it complies with GMP and FDA standards, featuring built-in CIP systems for efficient, contamination-free cleaning. Comprehensive customization options are available, supported by Truking’s expert engineering team for tailored production needs.

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Processes and Sterilizes Rubber Stoppers and Caps

The Drum Type Stopper and Cap Processing Machine from TRUKING Technology is designed to meet the demands of aseptic processing in the pharmaceutical industry. This equipment is tailored for the rigorous cleaning, sterilization, and siliconization of rubber stoppers and caps, crucial in the production of vaccines, pre-filled syringes, and BFS containers. Operating with a high-capacity throughput of over 400,000 units per batch, it ensures efficient and precise processing.

The machine employs advanced vacuum-assisted loading, coupled with automatic transfer and bag making systems, for streamlined operations. Its construction features a high-quality TIG-welded chamber with a mirror-polished finish at an Ra ≤0.4µm, enhancing cleaning efficiency and product integrity. The siliconization process is expertly controlled to deliver a uniform layer, optimizing stopper performance in sealing applications.

Control is managed through an industrial PC system, compliant with 21 CFR Part 11, providing features such as audit trail, data integrity, remote access, and real-time monitoring of critical parameters like temperature and pressure. The equipment is constructed from materials compatible with GMP, cGMP, FDA, and other regulatory requirements, ensuring it meets the highest standards in pharmaceutical processing.

Integrated seamlessly into existing production lines, this machine offers a comprehensive solution for pharmaceutical manufacturers and biotech firms, reducing manual interventions and enhancing operational reliability.

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Processes and Sterilizes Pharmaceutical Stoppers

The Stopper Processing Machine from TRUKING stands out for its comprehensive washing, sterilization, and siliconization capabilities tailored for pharmaceutical applications. It incorporates automated vacuum-assisted loading and unloading systems, enhancing operational efficiency in high-speed production environments. This machine caters specifically to applications like injectable and pre-filled syringe production, ensuring precision in the siliconization process for uniform stopper coverage.

Capable of processing various end-products such as vaccines, biologics, and saline solutions, it ensures that each stopper meets strict aseptic criteria. The machine is compliant with GAMP, cGMP, and FDA standards, underscoring its suitability for stringent pharmaceutical and biotech manufacturing environments. Its design includes a liquid ring pump for noise reduction and a unique chamber door sealing device that preserves internal pressure during power failures, guaranteeing operational reliability.

Featuring real-time monitoring of crucial parameters like temperature and pressure and industry-standard 21 CFR Part 11 compliance for data integrity, the machine ensures transparent operations. Constructed with high-quality TIG welding and a polished chamber, it’s engineered to resist corrosion and maintain hygienic conditions. Further customization options are available to fit specific production requirements, supported by TRUKING’s engineering expertise.

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Removes Pyrogens and Sterilizes Containers

The TRUKING Depyrogenization Tunnel is an essential solution for aseptic processing needs, leveraging advanced sterilization expertise to ensure optimal pyrogen removal. This cutting-edge tunnel utilizes state-of-the-art sterilization techniques, including a validated pressure differential system to maintain sterile conditions throughout the process. Designed to support biopharmaceutical and pharmaceutical tablet production, it ensures sterile manufacture of products like prefilled syringes, ampoules, and intravenous therapy bags.

Featuring a unique CNC-designed mesh belt and an auto wash-in-place system, it offers automatic cleaning and long-term operational reliability. With precise HEPA filter loading and negative pressure diversion technology, contaminant prevention is guaranteed. The tunnel supports automation and integration through IPC control, enabling audit trails and data integrity features compliant with 21 CFR Part 11.

Engineered for energy efficiency, the tunnel minimizes utility usage while maintaining strict compliance with GAMP, cGMP, and FDA regulations. It comes ready for customization with various material options, suited for diverse chemical processing environments, ensuring long-lasting performance and reducing maintenance downtime.

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Produces Ultra-Pure Water for Manufacturing

The Ultra-Pure Water System from TRUKING Technology is designed to meet the rigorous demands of pharmaceutical and food industries. This system stands out with its modular, tankless design, significantly reducing microbial growth risks while ensuring compliance with GMP and FDA standards. It utilizes an advanced RO-EDI mounting for continuous production, automatically adjusting capacity to accommodate peak loads efficiently. Equipped with an industrial PC for real-time audit trails and data integrity, it boasts a recovery rate exceeding 92%. These systems are crafted with corrosion-resistant materials and offer engineering support for custom configurations based on specific water quality requirements, ensuring seamless integration into existing production lines.

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Processes and Lyophilizes Pharmaceutical Products

The Industrial Freeze Dryer System from TRUKING integrates seamlessly into pharmaceutical production lines to enhance lyophilization processes for products such as vaccines, insulin, and diagnostic reagents. Utilizing a multi-stage freeze-drying method, the system efficiently removes moisture while preserving the structural integrity and potency of pharmaceuticals. With a high capacity, the system supports both pilot and large-scale operations, ensuring flexibility across batch and continuous processing modes. Engineered for energy efficiency, the system reduces consumption by 30% through optimized thermal management. It features PLC automation for precise control and remote monitoring, facilitating integration with existing information systems. Constructed from high-grade stainless steel, the dryer offers excellent corrosion resistance, compliant with GMP, cGMP, and FDA standards, making it ideal for sterile environments. An integrated Clean-In-Place (CIP) system guarantees swift and effective cleaning, minimizing downtime. Customization options available include chamber size adjustments and modular expansions to suit specific production requirements.

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Produces High Purity Water for Pharmaceutical Use

The Modular Multi-effect Water Distillator, offered by TRUKING TECHNOLOGY LIMITED, is specifically engineered to deliver pharmaceutical-grade water, meeting stringent purity demands in diverse applications such as biopharmaceuticals and traditional Chinese medicine production. Utilizing a falling film evaporation method, this system efficiently traps non-condensable gases ensuring reliable operation and stable water output. Capable of adhering to rigorous standards such as GAMP, cGMP, and FDA, it provides exceptional water quality necessary for handling various processes including injectable preparation and diagnostic reagent formulation. Its modular design allows seamless integration into existing setups with Industrial PC control that ensures data integrity, remote access, and compliance with 21 CFR Part 11. Available in corrosion-resistant materials, this distillator operates continuously, ensuring large-volume demands are met with sustainable energy consumption. It also features a unique self-sterilization design, coupled with a three-stage filtration process, extending its versatility across multiple industrial sectors, from pharmaceutical manufacturing to biotechnology production. With options for customization and comprehensive engineering support, it is equipped with a CIP system facilitating swift and effective cleaning, ensuring minimal downtime while maintaining contamination-free conditions.

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Reduces Moisture in Pharmaceutical Preparations

The Industrial Freeze Dryer from TRUKING TECHNOLOGY is engineered to optimize lyophilization in pharmaceutical and biotech manufacturing. Utilizing an advanced refrigeration system, it ensures precise moisture reduction for products like vaccines, insulin, and biological injections. This freeze dryer integrates seamlessly into production lines with its PLC-controlled automation and remote access capabilities, supporting continuous operations. With a substantial processing capacity, it handles a diverse range of applications including ampoule and pre-filled syringe production. Energy efficiency is a key feature, employing optimized motor control to reduce power consumption. Constructed from high-grade stainless steel, it offers excellent corrosion resistance and meets stringent GMP and FDA standards. Additionally, a built-in CIP system simplifies maintenance, ensuring fast and effective contamination-free cleaning. The unit is customizable with engineering support available for tailored chamber sizes and control settings.

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Ensures Sterility and Operator Safety

The Pharmaceutical Isolator System from TRUKING Technology ensures aseptic conditions and safeguards operator health during drug production processes. Constructed from robust SUS316L stainless steel, it integrates a comprehensive monitoring suite, including temperature, humidity, and differential pressure systems. Designed for applications like monoclonal antibody and lyophilized vaccine production, it complies with GMP, ISO, and 21 CFR Part 11 standards, guaranteeing reliability and safety. The system features online leak detection and cleaning capabilities, accommodating various process requirements such as RTP/Glove leak detection and nitrogen systems. Certified by EU CE, it also supports explosion-proofing and is adaptable for both pharmaceutical and biotech industries.

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Forms, Fills, and Seals Aseptic Containers

The TRUKING Blow Fill Seal Machine is a cutting-edge solution for aseptic packaging, ideal for pharmaceutical and biotech applications. It excels in forming, filling, and sealing containers with precision and reliability, ensuring product sterility and integrity. The machine utilizes an efficient extrusion and molding process, with a dosing system that consumes 30% less energy owing to optimized motor control. Capable of handling various container sizes from 0.5ml to 1 liter, it achieves a stable output of 24,000 units per hour for 2ml containers.

This machine is integral to processes where injectable and lyophilized products, ampoules, and pre-filled syringes are produced. It’s engineered to accommodate high-speed, continuous production environments with seamless integration into existing production lines through automated and PLC-controlled systems. Available in robust material options, it complies with stringent regulations such as GAMP, cGMP, and FDA standards. Maintenance is streamlined through a comprehensive CIP system, and custom molds and turnkey solutions are provided for specific client needs.

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