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Maker - Product Challenge

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Cream Packing Equipment

Every minute, your skin loses between 30,000 and 40,000 dead skin cells. This means losing millions of cells every day, which makes your skin look less glowing. Being a moisturizing agent, body lotion has the power to hydrate your skin and  give the glow back to it. Production involves water and oil phases, which you then mix with an emulsifier and blend until homogeneous. Preservatives are essential for any solution containing water for the prevention of microbial growth.

Body lotion

Did you know that in the 30s, cosmetic creams that contained radioactive material were booming on the market because they promised to reduce wrinkles? Thank God that's no longer the case. To make a cosmetic cream today, you need to create a stable mixture of oil and water and add an emulsifier to join these otherwise immiscible substances.

Cosmetic creams

A cosmetic foundation comes in a powder, cream, or liquid form. And did you know that the liquid form came about because women in the 30s and 40s didn't want to wear stockings? So to cover up their legs, they turned to leg makeup, which played an essential role in our liquid foundation formula. The foundation making process involves balancing the oil and water phase interactions during the formulation stage, mixing ingredients, and packaging using a liquid foundation filling machine.

Cosmetic foundation

You can make emulsions by combining two immiscible liquids (oil and water, for example) in a suspension through the use of force. The use of emulsifiers is necessary to keep this mixture stable and permanent.

Emulsions

The easiest and most commonly used method of making gels is mixing gelling agents with water to form a weakly cohesive internal structure. The gel production process is pretty linear and straightforward, from mixing hydrocolloids and water to labeling and sealing containers.

Gels

After shaving, anti-aging, with organic ingredients, for the feet... Lotions are many. They compose the skincare world, which has been growing in recent years. More consumers look for the benefits of products that promise to enhance well-being and self-care. Whether you want to help prevent wrinkles, provide vitamins or just hydrate your consumers’ skin, get your formula and select lotion making equipment to get started.

Lotion

The most significant decision when making ointments is likely to be the choice between automatic or semi-automatic processes for it. This impacts on individual phases of the ointment cream manufacturing process - the water phase and oil phase.

Ointment

Cosmetic serums are a very light formulation with a high density of active ingredients dispersed in oil, water, or gel. This makes serums well suited to the delivery of vitamins, antioxidants, and anti-aging ingredients, but provide less moisturization and protection. Serum production is mainly divided into stages related to optimal mixing and preventing degradation of the active ingredients.

Serums

Sunscreen is an emulsion which can be either oil-in-water or water-in-oil. To create it, you must prepare an oil phase and a water phase separately, then mix and heat them. Homogenization is a key process to guarantee that the product will have the right consistency. When manufacturing sunscreen, give special attention to protection against UV filters.

Sunscreen

Neige de lait in French or neve di latte in Italian, as referred to in very old texts and both meaning milk snow, has been used in recipes since the 15th century. Withstanding the test of time, whipped cream is still one of the most beloved dessert toppings. What starts with milk ends as a silky delicacy with the help of whipped cream equipment and specified manufacturing processes.

Whipped cream

iwk_cartoner_vi5_en_2014_sept1-pdf

IWK_Cartoner_Vi5_EN_2014_sept1.pdf

After being used to contain the blood of martyrs after death or to store the anointing oil of French monarchs, today ampoules are the first choice in packaging injectables. You create ampoules by melting the glass tube into the desired shape and seal them at the neck by melting the top of the glass tube. The only way for you to extract the contents from an ampoule is by breaking the glass at its breaking point, making it perfect for single dose applications only.

Ampoules

Star-shaped, lavender-scented, yellow, green, in a dispenser, today’s hand soap comes in a variety of shapes, fragrances, and colors. But whatever type of soap you choose for your good hand-washing habits, the basis of all soap making is mixing animal fats or vegetable oils with an alkali - in this case, a strong base - in a kettle to produce a chemical reaction called saponification.

Hand soap

Pharmaceutical cartridges are glass containers of cylindrical shape, suitable for liquid or solid pharmaceutical dosage forms. Generally, these are designed for a specific apparatus such as pre-filled syringes and autoinjectors. Drugs that can be placed in cartridges using a pharmaceutical cartridge filling equipment include insulin, dental anesthesia, and other emergency drugs for allergies.

Pharmaceutical cartridges

A pre-filled syringe or PFS is a single-dose disposable syringe that is supplied loaded with the substance to be injected. By using a pre-filled syringe filling machine, you can have excellent dosage accuracy due to the exact filling of medications. During administration, safety from potential contaminants is also ensured as they are directly injected after opening. To further minimize the risk of contamination, pre-filled syringes are often filled and sealed in a sterile environment using stainless steel equipment.

Pre-filled Syringes

Surgical instruments still involve a significant degree of manual craftsmanship to manufacture. But advances in surgical instruments technology today intertwine with expert handiwork to produce precise tools that make the difference between life and death.

Surgical instruments

Flexible cartoner for a wide variety of product types

Fully servo-driven for increased reliability and lower maintenance cost

Extremely quick product changeover minimises downtime

Handles any carton blank conforming to DIN 53121, or pre-glued to DIN 55222

Simple to operate, access and clean

When thinking about blister packaging equipment, pharmaceutical products such as capsules or tablets are the first things that come to mind. Blister packs are used to protect pharmaceutical products from humidity and contamination and to extend their shelf life. However, they are also used for food items or consumer goods such as toys. There are two main methods and packaging solutions on which blister machines are based. Thermoforming heats PVC sheets in batches which are then pressed into blister machines to give them the desired shape. Cold forming doesn’t involve any heat and uses aluminum-based laminate film instead of PVC film.

Blister Packaging Equipment

A pouch is a small bag made from a single layer or a multi-layered laminate of paper, foil, and plastic films. The choice of pouch packaging equipment depends on the type of pouch, physical form of the product to be packaged, desired dimensions or volume of the pouch, and whether pouch forming is required or pre-formed pouches will be used. Specialized equipment may be required for the inclusion of a dispensing spout in the pouch or to make the pouch retortable.

Pouch packing equipment

Cosmetic

Pharmaceutical

Industrial Packaging Equipment

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

Connect directly with world leading manufacturers of industrial packaging equipment and find technology to build or improve your production line.

Packing - Making.com

Industrial Packaging Equipment - Making.com

Biopharmaceuticals are drugs in which the active substance is manufactured or extracted from biological origin materials. They are usually produced in bioreactors by plant cells, microbial cells, yeast cultures, or mammalian cells. Also known as biomanufacturing, they are used to either treat or diagnose and prevent a patient’s medical condition or disease. Biopharmaceuticals are typically complex macromolecules administered by injection or infusions, and examples include vaccines, serums, and insulin.

Biopharmaceuticals

Cannabinoids are natural compounds obtained from the Cannabis sativa plant. Delta-9-tetrahydrocannabinol or THC is a psychotropic substance. Cannabidiol, or CBD, is non-psychotropic and often used for nutraceutical purposes. Cannabinoid equipment extracts THC and CBD from the plant and prepares the substance for formulations that treat pain, nausea, anxiety, and inflammations. Cannabinoids are processed in various forms, including creams, capsules, and oils.

Cannabinoids

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

The topical route is a convenient route for the self-administration of drugs. But turning a pharmaceutical formulation into an easy-to-use cream involves specialized cream manufacturing equipment. Topical dosage forms are essentially an emulsion of oil and water.  But the ratios can be changed to process it into lotions, ointments, and gels.

Cream

Parenteral preparations refer to drugs using non-oral means of administration. Injectables, such as needles and syringes, are used to deliver a drug into the systemic circulation directly in the veins, muscles, under the skin, or in the tissue.

These parenteral formulations are pharmaceutical dosage forms that have strict regulations on being sterile, pyrogen-free, and free from visible particulate matter including reconstituted sterile powders. Solutions, suspensions, emulsions, and gels with APIs intended for administration by injection are usually supplied in vials, ampoules, pre-filled syringes, or pens to facilitate ease of use.

Injectables

Although not all women use makeup every day, almost all of them own at least one makeup product, be it lipstick or face powder. Most makeup products share the same basic ingredients of waxes, oils, and fillers with pigments like iron oxide used for colors and shades. Makeup manufacturing equipment includes pulverizers, mixers, and mechanical press machines to produce cosmetic products in different forms such as powder, liquid, or mousse.

Makeup

Pharmaceutical developments walk side by side with health advances to provide new medicines, treatments, and therapies that have increased life quality and extended life expectancy by years. Pharmaceutical manufacturing equipment helps deliver products to a great deal of the population, but there’s a significant share that doesn’t benefit from them yet. Over 2 billion people cannot get the medicines they need, according to the United Nations Industrial Development Organization, and local production might be a way to provide for these people.

Pharmaceuticals

Packaging

R&amp;D

Batch

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

Thermoforming

solid

Many pharmaceutical and cosmetic products are sold in protective and decorative cartons. An automatic vertical cartoner can greatly increase packing

Vertical cartoner for pharmaceutical applications - Making.com

https://making-tst.imgix.net/2017/09/VI-51-1.jpg

The marketplace for finding innovative production technology

Making.com

iwk_cartoner_vc5_en-pdf

IWK_Cartoner_VC5_EN.pdf

During crime scene investigations in any movie, you've probably seen forensic scientists collecting evidence and biological samples in small containers. Here, these are the vials, used to store medicines, especially in liquid form, or laboratory samples. Often made of glass or plastic, vials can be labeled as single-dose vials or sterilized and reused more than once. They are also available with various closure systems depending on the material and storage requirements.

Vials

A missing tooth can wipe a smile off your face. But high-precision engineering is filling the gap with dental implants manufacturing equipment. Advanced technology produces safe implants from biomaterials that fuse with the jawbone.

Dental implants

Flexible higher-speed cartoner for a wide variety of pharmaceutical products

Servo drive improves reliability and requires less maintenance

Touch screen control, central height adjust and “click in” carton buckets mean very quick product changeover

Handles all carton blanks conforming to DIN 53121, and pre-glued blanks to DIN 55222

Ergonomic design is to access, clean and maintain

Process

Continuous

Many pharmaceutical products are packed in protective and decorative cartons. Using an automatic vertical cartoner increases the efficiency of the packing

High capacity cartoner for pharmaceutical applications - Making.com

https://making-tst.imgix.net/2017/09/M2014_Kartonierer_VC5_06_without-IWK-3-1.jpg

iwk_cartoners_sc_si_4-6-8_en_2014-pdf

IWK_Cartoners_SC_SI_4-6-8_EN_2014.pdf

Designed specifically for pharmaceutical and cosmetics applications

Full range of options to suit your exact requirements

Servo drive technology and remote servicing for increased uptime and reduced maintenance

Product identification, quality checking and full track and trace systems available

Most pharmaceutical and cosmetics products are packed in cardboard cartons for protection and branding. The use of an automatic horizontal cartoner

Horizontal cartoner for pharma and cosmetics - Making.com

https://making-tst.imgix.net/2017/09/SI-4-1.jpg

iwk_cartoner_sc5-en-pdf

IWK_Cartoner_SC5-EN.pdf

It's been estimated that we spend an average of 3,000 hours brushing our teeth. In fact, in our daily routine, toothpaste is something we use at least twice a day. Making toothpaste is a very straightforward process; just mix together water, abrasives, humectants, thickening and foaming agents, sweeteners, and flavors in the right amounts until you get a paste. Once you have added the colors, you can fill a tube with your colorful toothpaste and seal it before being shipped to stores.

Toothpaste

A case is a secondary packaging box that contains a number of identical product items. The items may be arranged in a single layer or stacked in multiple layers separated by trays. A case packer erects the foldable case fills it with product items in the desired configuration and applies the lid before the case is sealed. Case packer selection depends on the configuration of items in the case, the desired level of automation, and the primary packaging of the product item.

Case packers

A large number of cosmetic and pharmaceutical products are packed in cardboard cartons for protection and branding. For medium-scale production lines, the

Pharmaceutical and cosmetic industry products cartoner - Making.com

https://making-tst.imgix.net/2017/09/SC-5.jpg

A dishwasher tablet is an essential detergent. It consists of a pressed mixture of sodium and potassium salts, surfactant, fragrance, and other filler agents, mixed with the help of tablet making machines. The products’ use in America and Europe is high, unlike in the Asian continent, where the price limits its usage. Its global market size will reach $990 million in 2026 from $475.6million in 2019, according to Grand View Research forecasts.

Dishwasher tablets

High capacity continuous cartoner, specifically for cosmetic and pharmaceuticals

Full range of options to suit your exact production requirements

Modular concept for easy retro-fit and upgrade

For high capacity production of cosmetics and pharmaceuticals a high speed cartoner is vital for line efficiency. Automatic cartoners take carton blanks

Automatic cartoner for applications in pharma and cosmetics - Making.com

https://making-tst.imgix.net/2017/09/SC4-Machine-Frontside.jpg

Highest performance for large scale FMCG lines and pharmaceuticals

Lowered product chain for direct use with TFS 80-6/8 high-end tube filling machine

Full product identification using track and trace technology

Designed for high efficiency with minimal downtime

Cartoners take carton blanks which are formed and sealed, allowing the product to be inserted from the side, and then closing and passing on for final

High-capacity horizontal cartoner for pharma and cosmetics appliances - Making.com

https://making-tst.imgix.net/2017/09/SC-31.jpg

iwk_tfs_en_2014-pdf

IWK_TFS_EN_2014.pdf

Short changeover times minimise downtime, increase productivity

High-quality tube fold and tube seal functions reduce rejections

No mechanical drive in the filling area prevents product contamination

Minimum maintenance due to optimal mechanical machine components

Able to fill and close a wide range of tubes

A tube is a collapsible package, made of plastic or metal, used for packaging highly viscous liquids or pastes. Considerations for choosing a suitable tube filling system include the nature and viscosity of the product to be filled, the tube material, capping requirements, and the desired filling speed and volume. Tube fillers are used in the food industry for the packaging of food pastes; in the chemical industry for packaging caulk, glues, and sealants. In the cosmetics industry, tube fillers are used for the packaging of gels and creams and in the pharmaceutical industry for the packaging of toothpaste and ointments.

Tube filling equipment

Chemical

Food

Due to their potential hazardous nature, chemicals are classified for proper identification and safety during production. Chemical classification depends on their properties, structures and functions. In the chemical industry, you can regard them as basic chemicals such as acids, chemical products to produce plastic materials and finished chemicals for use in cosmetology. As a manufacturer or engineer, you want to know their reactivity when using chemical processing equipment.

Chemicals

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

A loading system feeds your continuous or batch processing machine with the specified material or item in line with the flow of production. Loaders transfer the articles from one stage of preparation to the next with uniformity and accuracy.

Loading

liquid

A wide variety of pharmaceutical, cosmetic and food products require tube-style packaging. An automated tube-filler adds flexibility to production lines

A two-component filling application tube filler - Making.com

https://making-tst.imgix.net/2017/09/TFS-15-1.jpg

iwk_fp10-filling-platform_en_2014-pdf

IWK_FP10-filling-platform_EN_2014.pdf

Modern servo drive and HMI for reliability and ease of use

Fills, seals and caps a wide range of tube containers with 15 minute changeover

Minimal maintenance requirements reduces downtime

High-accuracy dosing with no dripping or stringing - no contamination

Bad tube detection and rejection

Increasing numbers of products in the pharmaceutical, cosmetic and food industries are delivered in flexible tubes, bottles or dispensers. Automated tube

Low speed tube filler - Making.com

https://making-tst.imgix.net/2017/09/FP-10-Tube-filling-machine.jpg

Modern servo drives for enhanced reliability and maintenance-free operation

Small footprint with “large machine” performance

Highly accurate filling and exceptional sealing reliability

Simple to operate with large touchscreen controls and graphical status monitoring

Rapid changeover times allows for multiple product use, increasing efficiency

When scaling up production of pharmaceutical, food or cosmetic products that use tube containers, increasing speed and throughput without compromising on

Medium and high speed range automatic tube filler - Making.com

https://making-tst.imgix.net/2017/09/TFS-E-Serie1-1.jpg

iwk_fpseries_en_2014-pdf

IWK_FPseries_EN_2014.pdf

Proven pedigree from IWK for reliability and robustness

Servo technology maximises reliability and uptime

Enhanced HMI for ease of use, monitoring, and regulatory compliance

Modular design for a completely tailored filling solution

Quick product changeover, minimal downtime

For scale-up filling of tube packaging for pharmaceuticals, cosmetics and food products, a medium-speed automatic tube filler is required that meets

Medium speed tube filler and sealer - Making.com

https://making-tst.imgix.net/2017/09/FP-46-2-Gesamtmaschine_ret-2.jpg

Cream Packing Equipment

Which cream packing technology do you need?

Vertical cartoner for pharmaceutical applications

High capacity cartoner for pharmaceutical applications

Horizontal cartoner for pharma and cosmetics

Pharmaceutical and cosmetic industry products cartoner

Automatic cartoner for applications in pharma and cosmetics

High-capacity horizontal cartoner for pharma and cosmetics appliances

A two-component filling application tube filler

Low speed tube filler

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