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Breakfast Cereal Mixing Equipment

First developed by Will Kellogg in 1894, corn flakes’ popularity grew exponentially. Made from toasting flakes of corn (maize) and served with cold milk, corn flakes have become a favorite breakfast cereal snack for millions around the world. Corn flakes production begins with milling raw corn, creating cornmeal which is then extruded to create corn flakes.

Corn flakes

Children love them, and adults love them too. Extruded cereal is a typical ready-to-eat cereal with different flavors and shapes. You pour cold milk into a bowl of extruded cereal and eat them for breakfast or sometimes as a dessert. These shapes of cereals are refined by thermo-mechanical cereal extruder machines. Typically, extruded cereal can be categorized into three kinds: direct expanded cereal, co-extruded cereal, and extruded flakes. Depending on which kind of extruded cereal you are making among these three kinds, your choice of processing line will differ.

Extruded cereal

Granola is one of the most beloved breakfast menus for its versatility and convenience - you can put it in milk, use it as a topping for yogurt, or even make healthy cookies out of it. Setting up a granola production equipment line is quite similar to muesli. The only difference would be that the sheet of hard grains, nuts, and dried fruits goes through the baking process.

Granola

Muesli, known as the adults’ cereal, is a loose mixture of rolled oats, whole grains, seeds, nuts, and dried fruits. Unlike granola, the muesli manufacturing process goes through rather simple steps. All of the ingredients are combined in the mixer without any specific cooking or baking process. This loose mixture is then packed individually, either in stand-up pouches, paper bags, paper tube and so on.

Muesli

If you like a warm and easy breakfast, oatmeal can be a great option for you. Oatmeal, most commonly known as rolled oats, is prepared oats ready to consume in a form of porridge or cereal. Other than rolled oats, there are other types of oatmeal - such as steel-cut oats, quick oats, and instant oats. You first need to prepare clean oat groats - the hulled kernels of wild oats, and you can decide which oatmeal processing equipment you would like to set up and depending on the oatmeal of your choice.

Oatmeal

From Asia to America, different forms of puffed rice bars - or as known as Rice Krispies - are enjoyed in diverse forms. Puffed rice bars or popped rice bars are made of puffed rice, sugar (or sweetener that works as a binder), additional flavorings such as vanilla or chocolate, and perhaps different sorts of grains and nuts.

Rice Krispies

bakerperkins_preconditioner-pdf

BakerPerkins_Preconditioner.pdf

bakerperkins_breakfast_cereals-pdf

BakerPerkins_breakfast_cereals.pdf

The cereal bar production line consists of mixing, cutting and cooling a dough of chosen ingredients. These can be seeds, nuts, chocolate chips, dried fruits - and many more options. It may seem simple, but it needs attention to provide an appetizing look and taste.

Cereal bars

You make granola bars from caramelized nuts, grains, and cereals, baking and shaping them into crunchy snacks. Granola bar production involves mixing, forming, baking, and cutting into bars. The quality of granola bars is affected by baking. How the sugar caramelizes and blends with the other ingredients determines the final taste and texture of your granola bar.

Granola bars

Increase product quality by pre-treating product before extrusion

Preserve textures and tastes by precisely hydrating and mixing ingredients

  Reduce downtime with clean in place systems for quick and hygienic changovers

Add ingredients at any stage of preconditioning to allow for complex and premium products

Reduces cooking times and shear energy in extruder, increasing range of ingredients able to be used

Food

Mixing Equipment

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

Connect directly with world leading manufacturers of Mixing equipment and find technology to build or improve your production line.

Mixing - Making.com

Industrial Mixing Equipment - Making.com

Cereals are also defined as breakfast food made from roasted grain and typically eaten with milk or yogurt. Cereal grain is a small, hard, and dry seed, which mainly harvests for human or animal consumption, like wheat, maize, or rye. Processed from the edible components of the grains, breakfast cereals contain rich nutrients and usually serve as the main course during breakfast meals. Different cereal manufacturing equipment allow various options to appear on the market, ranging from cereals, granola, and muesli. Granola and muesli can be converted into cereal bars. The healthy, on-the-go snack bar shows a growing trend due to its nutrient content and convenience.

Breakfast cereal

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and the global healthy snack market will reach USD 98 billion by 2025. In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s.

Healthy snacks

Process

Batch

The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.

Heating

Pelleting equipment transforms powdered, mashed, or grounded material into a denser cylindrical shape. Pellet processing compresses the fine material against a perforated die, where it will be shaped and cut. Although granulating and extrusion also produce pellet-like products, manufacturing pellets is a distinct process.

Pelleting

solid

Extruded breakfast cereal products are a popular and lucrative product class. In cases where high quality and maximum throughput are required, the use of

Pre-conditioner for breakfast cereals - Making.com

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The marketplace for finding innovative production technology

Making.com

bakerperkins_preparationcoating-pdf

BakerPerkins_preparationcoating.pdf

High accuracy and consistency means the best product quality

Range of coating options available, including sugar-free. Low solid, high solid and syrups

Minimize downtime with twin drum coating system

Fully modular systems means production line tailored to your exact requirements

Industrial food processors are a vital component of the food processing industry. Large-scale food processing is made possible with the help of food processing equipment and automated food processing systems. Food production lines that utilize these technologies can increase efficiency, reduce costs, and maintain consistent quality control. But what exactly does an industrial food processor do? Simply put, it's a machine that processes raw materials into finished products. There are three types of food processors: batch processors, continuous processors, and combination processors. Batch processors are used for small-scale production runs, while continuous processors are ideal for high-volume production.

Food Processors

During the Middle Ages, sugar sweets were a delicacy only for the rich due to the high cost of sugar. Thankfully, the discovery that sugar could be extracted from sugar beets made sweets affordable for everyone. The sweet category is broad, covering chocolates, chewing gums, sugar candies, and candied/glazed products with sugar. To make these confections, sugar manufacturing equipment needs to cover different steps within the production line such as sugar dissolution, syrup cooking and cooling.

Sweets

Continuous

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

Enrobing your food products means coating them with additional ingredients such as chocolate, syrup, or sugar. By automating this process you produced homogeneous results and reduce wastage. Items are fed to the enrobing machine to be fully or partially covered. Following this, a blower and an agitator combine to shake any excess coating off the individual products.

Enrobing

Coating cereal products adds variety, interest and value to breakfast products. The addition of syrups, frostings, glazings and coatings needs to be

Fully-automated syrup cooker, mixer and coater for cereals - Making.com

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Chinese legend has it that tea was created by accident over 2700 years BC. A servant boiled drinking water for his emperor when leaves from the Camellia sinensis tree fell into it – and the emperor decided to taste the drink. While to make tea nowadays on a medium to large-scale you need tea processing equipment like dryers instead of just a tree and wind blowing it, mythology adds a special flavor to the tea industry story.

Cocoa minus its fats makes cocoa powder. Deriving this culinary element follows a careful process of roasting and winnowing cocoa beans before the nibs are ground, generating a liquor. The butter that results from melting fats is removed to leave the ingredient that defines recipes from brownies to a Frostbite cocktail.

Cocoa powder

Peanut, which (ironically) is a legume, is the make-or-break ingredient of your mixed nuts manufacturing process. “Deluxe” packs tend to avoid them, as their price is much more affordable than other nuts, therefore not being premium. For a regular mix, on the other hand, peanuts can be the major ingredient you’ll include.

Mixed nuts

Basically, to make milk powder, you need to remove the water content from the liquid milk and turn it into powder. How to do it? After pasteurizing and homogenizing the milk, milk’s water content is removed through filtration, evaporation, and drying. You have then to cool and sieve it before filling the containers. Here's how you get milk powder.

Milk powder

Do you know that the famous classical music composer and pianist Ludwig van Beethoven insisted on drinking a cup of coffee made from exactly 60 pieces of coffee beans? Currently, around 50% of the world’s green coffee beans undergo processing through instant coffee manufacturing equipment to produce instant coffee. The process requires roasting, grinding, brewing, and heating to obtain the extract; the coffee extract will either go through a spray drying process or a freeze-drying process.

Instant coffee

In classical Greek, oregano means “mountain adornment,” Indeed, the desiccated herb embellishes many age-old recipes. Traditionally, the fragrant leaves were collected and left to air dry in a shaded area. But that method leaves the plants exposed to open field risks such as pest attacks. Today, dried oregano processing equipment creates a hygienic environment that allows the plant to release moisture faster while retaining more natural compounds.

Dried oregano

Salt

Fruit dehydration is the earliest form of food preservation, with the earliest written record of dried fruits dating back to ancient Mesopotamian tablets, which contain the world’s earliest known recipes. Today, some of the most popular dried fruit snacks are raisins, dates, mango, pineapple, prunes, figs and apricots. Dried fruit processing equipment helps preserve the nutrients and sweetness of the fruit and prolongs its shelf life.

Dried fruit

No particle impact

Standard  99.9% discharge or better

Low power consumption

Homogeneous mixing of irregular leaves

MOVEsolid

Rotary drum mixers

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Cocoa production and the cocoa industry uses industrial processing technology to process and manufacture high quality cocoa products in many different forms. Did you know that cacao cultivation goes back centuries - to be specific, about 5300 years? This plant, with its long history, is also known for its versatile usage. From cocoa nips to cocoa butter, cocoa becomes a base to produce multiple products, ranging from food products to cosmetics. As you may already know, chocolate products are all made from cocoa as well. Hence, depending on what you intend to produce as the end product, as well as your recipe, your cocoa processing equipment line may change.

Cocoa

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

A fresh salad with a walnut oil dressing or a peanut butter sandwich? A bag of roasted cashews or a pack of almond cookies? The common thread among these tasty treats is nut processing equipment. Not all nut ingredients are indeed nuts, botanically speaking. But the machinery that transforms shelled fruits, legumes, and drupes into fried snacks or a paste is similar. As for the food products, there is a nut recipe for every mood and occasion.

Nuts

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.

Spices

Blending

The blending process is critical to the flavor quality of tea. But the physical impact of the mixing mechanism on the tea leaves risks downgrading their

Gentle mixer for tea blending - Making.com

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bakerperkins_granola_products-pdf

BakerPerkins_Granola_products.pdf

Sugar is the fuel that drives photosynthesis in plants. The leafy organisms constantly convert water and carbon dioxide into glucose. But it takes manufacturers specialized sugar processing technology to extract the sweet crystals from them. Today, most sugar products are derived either from sugarcane or sugar beet.

Sugar

In NASA's early years, a research program was established on how to provide food for astronauts while in space. In fact, in the 1960s, nutrition bars were launched with a label called "Space Food Sticks" because they were designed to allow astronauts to eat them easily while wearing their helmets. Protein bar manufacturing equipment is used to mix ingredients, extrude the mixture at a set temperature, cool the product before cutting it to size, coating it, and allowing it to cool to prepare it for packaging.

Protein bars

Robust design with hygienic stainless steel for longevity and easy cleaning

  Wide range of options to suit all recipe and product types

Gentle yet thorough mixing of even delicate ingredients

Do you have a sweet tooth, or are you more into a warm loaf of bread for a savory lunch? The bakery shop window displays something for everyone, from baguettes over croissants to muffins. Bakery products are a wide range of baked goods prepared from flour or meal derived from grains. These undergo mixing, fermentation, and baking processes with the help of bakery processing equipment such as a series of low- and high-speed mixers, fermentation tanks, and baking chambers.

Bakery

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

The production of granola-based recipes requires careful ingredients handling to ensure optimum quality. The use of a specifically designed ingredients

Granola batch mixer - Making.com

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Breakfast cereal is one of the most popular meals to eat in the morning around the world. Cereals go through a vast production line. They are usually processed from raw materials such as cereal corn, oats, wheat, and rice. After harvesting, the grains will be crushed to remove the outer layer or ground into <a href="https://making.com/flour" target="_blank" rel="noopener">flour</a>. To prepare the grains ready to be shaped, they are sent into a rotating <a href="https://making.com/search?s=pressure+cooker" target="_blank" rel="noopener">pressure cooker</a> and a<a href="https://making.com/search?s=drying%20oven" target="_blank" rel="noopener"> drying oven</a>. When the grains are grounded into flour, they’ll then be cooked in a cooking <a href="https://making.com/technologies/extrusion" target="_blank" rel="noopener">extruder</a>, which mixes the flour with other ingredients such as water, vitamins, or flavorings.

After stabilizing the moisture content of the grains, they can be further processed into desired forms ranging from flaked, puffed, shredded, or other special forms of cereals. <a href="https://making.com/granola" target="_blank" rel="noopener">Granolas</a> and <a href="https://making.com/muesli" target="_blank" rel="noopener">mueslis</a> involve mixing grains with <a href="https://making.com/products/nuts" target="_blank" rel="noopener">nuts</a> or fruits and cooking them on a conveyor belt through an oven.

Cereals can be made in various forms and shapes through extruders and <a href="https://making.com/technologies/pelleting" target="_blank" rel="noopener">pellets</a>. Gone are the days when there were only breakfast cornflakes. Nowadays, there are so many different varieties of breakfast cereals. Special forms of cereals, such as circles or shapes of alphabets, can also be achieved by adding a die to the end of the extruder to form a ribbon which will later be cut.

Granolas are processed by baking the grains until crispy, coating them with honey, and sometimes mixed with <a href="https://making.com/dried-fruits" target="_blank" rel="noopener">dried fruits</a> or chocolate chips. On the other hand, muesli keeps the most nutrients since the grains are directly flattened and mixed with dried fruits or other ingredients.

Different types of breakfast cereals

In the <a href="https://making.com/products/healthy-snacks" target="_blank" rel="noopener">healthy snacking</a> sector, <a href="https://making.com/cereal-bars" target="_blank" rel="noopener">cereal bars</a> and cereal-based snacks play a large part in the demand for healthier eating due to the nutrient content and convenience factor. To process cereal mix to cereal bars, accurate feeding of major ingredients and <a href="https://making.com/technologies/moulding" target="_blank" rel="noopener">molding</a> are quite essential.

First, the cereal mix should be mixed evenly with the binder, which is usually agglutinate syrups. After the mixture is laminated and dried, it can be cut into a bar shape and fed into a <a href="https://making.com/search?s=flow+wrapper" target="_blank" rel="noopener">flow wrapper</a> for packaging.

Producing cereal bars and snacks - way more than cornflakes!

<h2>Packing your cereal products</h2>
While some cereals, such as shredded wheat, are pretty resistant to moisture and stored directly in cardboard boxes, some cereal products need to be placed in an airtight and waterproof bag to protect them from being damaged. Resealable, flexible, and stand-up pouches have shown a growing trend in <a href="https://making.com/search?s=cereal&amp;process=packing" target="_blank" rel="noopener">cereal packaging</a>. At the same time, as the off-to-go snack bar has become more popular, single-serve packing also shows its potential.

Breakfast cereal manufacturing equipment

Find production technology for roasting, mixing, and packing breakfast cereals and connect directly with leading equipment manufacturers worldwide.

Breakfast cereal - Making.com

Breakfast Cereal Manufacturing Equipment - Making.com

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With consumerism comes great responsibility. More and more are switching their diet towards vegan and vegetarian alternatives, varying from dairy to meat. As more plant-based meat technologies are being invented, the production is rising in popularity. Ever wondered which challenges come with that?

Plant-based meat

It took the scientific community almost 70 years to agree on the name ‘protein’ and discard the popular alternative, proteid. But protein powder processing still needed another five decades to be commercialized in the 1950s. Once extraction and purification could be industrialized, protein powder soon became a basic staple supplement.

Protein powder

Protein

Chickpeas for pumping up your muscle! If you are looking for a meat, dairy, or egg protein alternative, you can try out @ChickP protein. This plant-based

#Changemaker: Chickpea protein for your plant-based food product! - Making.com

#Changemaker: Chickpea protein for your plant-based food product!

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Hyunji Kim

Find production technology for mixing breakfast cereal, and connect directly with leading machine manufacturers worldwide.

Breakfast Cereal Mixing

Breakfast Cereal Mixing - Making.com

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Breakfast Cereal Mixing Equipment

Which breakfast cereal mixing technology do you need?

Pre-conditioner for breakfast cereals

Fully-automated syrup cooker, mixer and coater for cereals

Gentle mixer for tea blending

Granola batch mixer

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