Caps and Seals Pharmaceutical Containers

The TRUKINGZG Series from TRUKING Technology is an industrial pharmaceutical capping machine engineered for high-efficiency and precise container sealing. It employs an advanced suction system to maintain a contamination-free environment, crucial for injectable and oral liquid preparations. With the ability to support a throughput of 36,000 units per hour, this capping machine ensures high-speed operation, suited for demanding production lines involving vaccines and diagnostic reagents. Equipped with an automatic turret for quick adjustments, it facilitates seamless integration with various filling lines—such as SVP, LVP, and BFS systems—allowing for smooth transitions in dynamic environments. Constructed from stainless steel SS 316L, it guarantees enhanced cleaning with no dead angles and offers superior resistance to corrosion, making it ideal for diverse pharmaceutical applications. Additionally, the system is compliant with GAMP and cGMP regulations, ensuring adherence to industry standards. TRUKING’s in-house engineering provides customizable options with O-RABS and C-RABS, supporting stringent containment requirements (up to OEL 5) for optimal safety and performance.

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Fills and Stopper Powders for Aseptic Production

The TRUKING PDS Series Powder Filling and Stoppering Machine provides pharmaceutical manufacturers with reliable, high-precision aseptic filling solutions. This fully servo-driven system supports a wide application range from 2 to 100 ml and ensures minimal breakage and vibration during operation. Ideal for producing vaccines, insulin, and other critical pharmaceuticals, it achieves precise dosage, critical for maintaining product efficacy. Automated with an industrial PC control system, it offers state-of-the-art audit trailing and data integrity functions while complying with 21 CFR Part 11 standards. The compact design accommodates varying floor plans, optimizing cleanroom space, and features superior 316L stainless steel contact surfaces for uncompromising cleaning. In-house containment up to OEL 5 enables integration of customized RABS and Isolators, ensuring ultimate performance and safety. Designed for seamless integration and ease of maintenance, it includes CIP and SIP functions for efficient cleaning, along with pre and post nitrogen purging to maintain inert conditions.

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Fills, Seals, and Stoppers Vials, Syringes, and Cartridges

The TRUKING Flextron Series Nest Fillers are designed to meet the diverse challenges faced by modern pharmaceutical manufacturers. This equipment facilitates the seamless filling, sealing, and stoppering of vials, pre-filled syringes, and cartridges. Utilizing a fully servo-controlled and robotic design, it ensures high throughput with minimal breakage, processing up to 36,000 units per hour. Its versatility enables handling multiple formats in a single unit, optimizing efficiency across various formulations including biologics and IV solutions.

Automation is enhanced with features like automatic de-bagging and vacuum stoppering, promising precise and bubble-free end products. The system offers in-house OEL 5 containment within custom C-RABS and Isolators for maximum safety and compliance with stringent GAMP, cGMP, and FDA standards. An industrial PC controls operations, ensuring comprehensive data integrity and remote access.

Construction incorporates superior SS 316L for product contact parts, enabling effective cleaning with built-in CIP & SIP systems. Customizable footprints and modular designs are available to fit specific cleanroom requirements, providing an ideal solution for biopharmaceutical applications, including insulin and vaccine production. The TRUKING Flextron Series does more than fill—it integrates performance with compliance, efficiency with precision.

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Preserves and Stabilizes Sensitive Pharmaceutical Products

Truking Technology’s Industrial Freeze Dryer is engineered for pharmaceutical and biotech industries, offering a robust solution for moisture removal in sensitive formulations. It operates on a sublimation principle, ensuring reliable preservation of vaccines, antibiotics, and nutraceuticals. With a high-capacity throughput, it streamlines production lines by optimizing energy use through variable-speed motor control, reducing consumption by up to 30%. The system is fully automated with PLC integration, allowing for seamless operation and remote diagnostics. Built with corrosion-resistant stainless steel, it complies with GMP and FDA standards, featuring built-in CIP systems for efficient, contamination-free cleaning. Comprehensive customization options are available, supported by Truking’s expert engineering team for tailored production needs.

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Performs Lyophilization for Biopharmaceutical Applications

The Biopharmaceutical Freeze Dryer System from TRUKING Technology Limited provides an efficient solution for lyophilization in sensitive applications like vaccines and insulin injections. It employs an advanced multi-stage freeze-drying process to ensure precise moisture control. Designed for integration into continuous production lines, the system supports automation with a PLC-controlled interface and remote monitoring. Capable of processing a wide range of product types, it maintains energy efficiency with optimized motor controls. Constructed from corrosion-resistant materials, the system adheres to stringent cGMP and FDA standards. Ease of maintenance is ensured with an integrated CIP system for contamination-free cleaning and custom engineering options available to meet specific throughput and configuration needs.

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Sterilizes Pharmaceutical and Biopharmaceutical Products

The industrial autoclave from TRUKING Technology Limited excels in providing reliable sterilization for pharmaceutical and biopharmaceutical products, ensuring compliance with GMP and FDA standards. This autoclave features real-time F0 value processing, utilizing pressure and temperature data to maintain precise sterilization conditions. Its innovative jacketed chamber design accelerates cooling through PID programming, optimizing energy consumption and maintenance accessibility.

This equipment is engineered to handle a diverse range of products, such as vaccines, lyophilized antibiotics, and traditional herbal extracts. With its automated, continuous operation, the autoclave integrates seamlessly into high-speed production lines. It offers an industrial PC control system, ensuring data integrity and remote access, compliant with 21CFR Part 11.

Manufactured with advanced TIG welding and a mirror-finish chamber, the autoclave resists corrosion and supports various material options for enhanced chemical compatibility. The integrated online sterilization and integrity testing of sterile filters, alongside its unique chamber door sealing for pressure retention, make it a robust choice for high-stakes pharmaceutical manufacturing. TRUKING provides customization options and engineering support to tailor the autoclave to specific production requirements.

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Sterilizes and Seals Pharmaceutical Products

The TRUKING Autoclave from TRUKING TECHNOLOGY LIMITED stands out for its precision in sterilizing pharmaceutical products. It features a real-time F0 value processing system, allowing for accurate sterilization against pressure and temperature parameters. This system is ideal for applications in biopharmaceuticals, such as vaccines and injectable formulations, ensuring a high standard of safety and compliance with GMP and FDA requirements.

Designed for continuous and high-speed operation, the TRUKING Autoclave can handle large-scale production, integrating seamlessly with upstream and downstream processes thanks to its industrial PC control with remote access and audit trail capabilities. The innovative jacketed chamber supports faster cooling cycles while maintaining energy efficiency.

Constructed with advanced TIG welding technology and a mirror-finished chamber at Ra 0.5um, the autoclave minimizes contamination risks. It includes a liquid ring pump for low-noise operation and a unique chamber door sealing device to maintain sealing pressure during power outages. Maintenance is simplified with an easy-access modular design and online sterilization and integrity testing features.

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Processes and Sterilizes Rubber Stoppers and Caps

The Drum Type Stopper and Cap Processing Machine from TRUKING Technology is designed to meet the demands of aseptic processing in the pharmaceutical industry. This equipment is tailored for the rigorous cleaning, sterilization, and siliconization of rubber stoppers and caps, crucial in the production of vaccines, pre-filled syringes, and BFS containers. Operating with a high-capacity throughput of over 400,000 units per batch, it ensures efficient and precise processing.

The machine employs advanced vacuum-assisted loading, coupled with automatic transfer and bag making systems, for streamlined operations. Its construction features a high-quality TIG-welded chamber with a mirror-polished finish at an Ra ≤0.4µm, enhancing cleaning efficiency and product integrity. The siliconization process is expertly controlled to deliver a uniform layer, optimizing stopper performance in sealing applications.

Control is managed through an industrial PC system, compliant with 21 CFR Part 11, providing features such as audit trail, data integrity, remote access, and real-time monitoring of critical parameters like temperature and pressure. The equipment is constructed from materials compatible with GMP, cGMP, FDA, and other regulatory requirements, ensuring it meets the highest standards in pharmaceutical processing.

Integrated seamlessly into existing production lines, this machine offers a comprehensive solution for pharmaceutical manufacturers and biotech firms, reducing manual interventions and enhancing operational reliability.

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Processes and Sterilizes Pharmaceutical Stoppers

The Stopper Processing Machine from TRUKING stands out for its comprehensive washing, sterilization, and siliconization capabilities tailored for pharmaceutical applications. It incorporates automated vacuum-assisted loading and unloading systems, enhancing operational efficiency in high-speed production environments. This machine caters specifically to applications like injectable and pre-filled syringe production, ensuring precision in the siliconization process for uniform stopper coverage.

Capable of processing various end-products such as vaccines, biologics, and saline solutions, it ensures that each stopper meets strict aseptic criteria. The machine is compliant with GAMP, cGMP, and FDA standards, underscoring its suitability for stringent pharmaceutical and biotech manufacturing environments. Its design includes a liquid ring pump for noise reduction and a unique chamber door sealing device that preserves internal pressure during power failures, guaranteeing operational reliability.

Featuring real-time monitoring of crucial parameters like temperature and pressure and industry-standard 21 CFR Part 11 compliance for data integrity, the machine ensures transparent operations. Constructed with high-quality TIG welding and a polished chamber, it’s engineered to resist corrosion and maintain hygienic conditions. Further customization options are available to fit specific production requirements, supported by TRUKING’s engineering expertise.

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Cleans and Sterilizes Pharmaceutical Containers

The Vertical Ultrasonic Washing Machine from TRUKING Technology is engineered to address the stringent cleaning demands in the pharmaceutical industry. This machine stands out with its advanced ultrasonic cleaning mechanism, ensuring comprehensive removal of contaminants from various pharmaceutical container types, including vials, ampoules, and glass bottles. Ideal for applications such as injectable pharmaceuticals and oral liquid preparations, it meets rigorous cGMP and FDA compliance standards. The machine features an IPC control system for seamless automation and data integrity, while its compact design integrates smoothly into existing production lines. With unique features like dedicated cleaning nozzles for cross-contamination prevention, it supports high-speed, continuous operations with minimal maintenance. Additionally, the automatic pipe cleaning process ensures no residual cleaning media remains, enhancing productivity and reducing downtime.

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