Deposits and Extrudes Bakery Doughs Efficiently

The DLV, DV, and DV3 lobe depositors and extruders from GEA redefine efficiency in bakery production. Engineered to handle diverse doughs—from smooth to dense, and those containing particles like nuts and chocolate chips—these units streamline the depositing process with unparalleled precision. Their servo-motor controls ensure exact dosing and reduced downtime, catering to production of cookies, biscuits, and fig bars. Capable of continuous high-speed operations, these machines are designed to integrate smoothly with existing lines, minimizing labor costs while maximizing output. The compact Bake Depositor 2LC facilitates soft-dough cookies production with swift changeovers, ensuring a versatile, high-throughput solution for demanding bakery environments. Easy to clean and maintain, all units support recipe storage and retrieval, enhancing flexibility. Available accessories extend functionality, making them indispensable for innovative confectionery manufacturing.

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Aligns, Deposits, and Caps Biscuits Efficiently

The Capptronic HS from Capptronic delivers precise and efficient biscuit sandwiching, ideal for bakery producers and food processing companies. This automated line aligns, overturns, deposits, and caps biscuits seamlessly, utilizing servo-motor driven systems for precise control. It accommodates various applications, from cream-filled sandwich biscuits to jam-filled cookies, handling continuous high-speed operations. With its smart biscuit tilting system and Venturi effect for gentle capping, product integrity and minimal waste are guaranteed. Constructed with food-grade stainless steel, it promotes easy cleaning with strip-down components and features a bypass function for unfilled products. Optional quality control systems ensure only top-quality products proceed, enhancing overall production efficiency.

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Coats Baked Goods with Chocolate

The Peerless Fedco Enrober is designed specifically for bakery manufacturers aiming to enhance the quality of their chocolate-coated products. This enrober excels in delivering precise and uniform coatings for snacks, donuts, cookies, and biscuits. By utilizing dual waterfall conveyors and a powered bottoming roller, it ensures comprehensive coverage, addressing the challenge of achieving a consistent layer on both the top and bottom surfaces. Perfect for high-speed operations in the confectionery and baked goods industries, it integrates seamlessly into continuous production lines. Its PLC control facilitates sophisticated automation, optimizing both coating precision and process efficiency. The equipment features durable, stainless steel construction with thermostatically controlled tanks and agitators to maintain optimal coating material conditions, minimizing waste and energy usage. Maintenance is simplified with roll-out tanks and easy-access cleaning, ensuring compliance with production hygiene standards. Fully customizable, the Peerless Fedco Enrober adapts to your production specifications, supported by expert engineering teams dedicated to meeting your operational demands.

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Forms and Fills Sandwich Biscuits Efficiently

The Peters Sandwiching Machine from Peerless Food Equipment is a robust, high-speed system designed to automate the sandwich biscuit production process with remarkable precision and efficiency. This machine specializes in handling a variety of base cake shapes—including round, square, and specialty shapes—while maintaining consistent quality for each product. With the capacity to produce up to 4,800 sandwiches per minute, it offers unmatched throughput for bakery production lines. Its operation integrates seamlessly with existing systems, featuring servo-driven controls for easy maintenance and adapting to downstream equipment like row combiners and slug loaders. Made from stainless steel and aluminum, the machine’s sanitary design minimizes maintenance downtime and facilitates CIP cleaning. Customization options, such as independent cream pumps per lane, offer precise control over fillings like creams, peanut butter, and cheese. These features make it ideal for manufacturers of Oreo cookies, cream-filled snack cakes, and cheese-filled crackers, ensuring high-speed, automated production with minimal manual intervention.

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Processes Cream-Filled Sandwich Products Efficiently

The Peters Sandwiching Machine, offered by Peerless Food Equipment, revolutionizes the production of cream-filled bakery products by providing an automated, high-speed solution for sandwiching processes. Its sanitary design utilizes stainless steel and aluminum construction, eliminating painted surfaces in product zones to ensure food safety. This machine accommodates various base cake shapes, from round to specialty forms, and supports a wide range of fillings including creams, peanut butter, and jelly. Capable of producing up to 4,800 sandwiches per minute, it significantly boosts throughput in bakery operations.

Engineered for seamless integration, the system is servo-driven for consistent operation and easy maintenance. It features independent cream pumps per lane, enabling precise deposit control and accuracy. Designed for continuous processing, the equipment can be manually loaded or interfaced with upstream biscuit feeding systems. Customization options include handling multiple lanes and configuring for specific product sizes and speeds, with the ability to integrate with downstream systems—such as row combiners and tray loaders—enhancing flexibility in your line.

The Peters Sandwiching Machine not only supports high-speed production but also minimizes downtime with its quick-change capabilities, making it an ideal choice for bakery manufacturers and food processing companies.

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Mixes and Transfers Cake Batters Efficiently

The Slurry Mixer from Peerless Food Equipment is a versatile solution for food processing companies and bakery manufacturers seeking to streamline mixing of cake batters and premix ingredients. This system features a heavy gauge stainless steel mixing tank with a variable-speed drive motor, optimizing blending precision and efficiency. Its stainless steel rotating mixer shaft and two sets of stationary blades facilitate consistent and uniform mixtures, crucial for producing items like pancake mix and sandwich bread dough. Designed for continuous high-speed operation, the Slurry Mixer incorporates a variable-speed pump for seamless transfer of mixes to ancillary equipment, ensuring smooth integration into existing production lines. The system is equipped with a NEMA 4X electrical enclosure and advanced shaft seal technology to prevent leaks and ensure long-term operational integrity. Peerless supports customization options, allowing for specific engineering adaptations to fit your unique manufacturing requirements.

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Mixes, Kneads, and Shears Dough and Batters

The Traditional Enclosed Frame Mixer from Peerless Food Equipment is engineered for high-capacity production environments. This robust mixer combines durability with efficiency, accommodating a wide range of applications from bread to pastry to pet food. Utilizing a unibody design, it ensures strength and stability during intensive processes like kneading, shearing, and mixing. Certified with ANSI/ASB/Z50.2/BISSC & CE, it is constructed from food-grade 304 stainless steel, ensuring sanitation and corrosion resistance.

Ideal for crafting English muffins, pizza crusts, and cream fillings, this mixer supports batch operations with hydraulic bowl tilts up to 140°, enhancing operational flexibility. The Custom Mixer Cycle System (CMCS) enables precise control over mixing cycles, tailored for specific recipes. Equipped with a high-efficiency, waterproof motor and reinforced drive systems, it minimizes energy consumption while maximizing production uptime.

Integration into existing production lines is seamless, thanks to options such as NEMA-rated control enclosures and advanced automation for remote and centralized monitoring. Maintenance is streamlined with minimal trunnion bearing upkeep and a sanitary drip shield to facilitate easy cleaning. Customization options include a variety of tilt mechanisms, cooling systems, and electrical configurations, supported by Peerless’s engineering team for tailored solutions.

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Mixes and Aerates Bakery and Confectionery Products

The Peerless Continuous Mixer offers a robust solution for food manufacturers and bakery producers seeking to optimize mixing and aerating processes. It features a stainless steel chamber with uniquely designed pyramid-shaped mixing teeth for rapid and effective mixing of cake batters, crèmes, and icings. This system supports continuous operation for consistent product quality across various applications, including dough-based snacks and cream-filled biscuits. With a processing capacity exceeding 100 pounds per hour of cream, it reduces energy costs via high shear action at lower speeds. Engineered for integration, it boasts a continuous aeration head, while the double-walled stainless steel stators allow efficient temperature control through coolant circulation. Its sanitary positive displacement pump and user-friendly operator control panel ensure easy maintenance and service access. Customize options and receive engineering support to tailor integration within your production line, enhancing operational efficiency and product uniformity.

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Deposits Fillings and Batter with Precision

Peerless Food Equipment offers the Piston and Manifold Depositors, designed for precision and speed in bakery applications. The Piston Depositor is custom-engineered to match various pan sizes and configurations, ensuring accurate scaling weights during high-speed production. It features a stainless steel support frame and can be configured as a fully conveyorized, tabletop, or free-standing cantilevered unit with pneumatic lift options. Meanwhile, the Manifold Depositor is ideal for continuous or intermittent depositing of toaster pastry fillings, icings, and certain batters, adaptable to a variety of lengths and widths. Both units facilitate seamless integration with existing processes, support for continuous or high-speed operations, and are available in configurations suitable for various bakery environments. These depositors deliver efficiency through precise portion control, which enhances throughput for numerous baked goods and confectioneries, meeting the demands of commercial bakeries and food processing facilities.

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Feeds and Portions Dough Consistently

The Rotary Dough Feeder from Peerless Food Equipment is engineered to consistently feed uniform dough blocks into your production line without altering dough properties or temperature. Utilizing a quietly operating system, it eliminates the need for large hoppers or trough handlers, while its open design simplifies sanitation and maintenance. Ideal for bread, rolls, bagels, and tortillas, the RDF offers high throughput, handling from 500 lbs to 22,000 lbs of dough per hour. Its custom-designed hoppers and portable setup enhance integration into various production environments. The RDF’s gentle handling maintains dough integrity, making it a reliable component for bakeries and food processors aiming to optimize efficiency and consistency.

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