Fills and Dispenses Liquids and Viscous Products

The D5000 Filling Machine from Kulp Makina is a versatile solution for semi-automatic volumetric filling of liquids and viscous products. Utilizing a FESTO pneumatic system, it ensures precise control and consistency, efficiently addressing production needs across industries such as food, beverage, chemical, cosmetics, and pharmaceuticals. Boasting a capacity of 420 packages per hour, it accommodates a range of filling sizes from 500 ml to 5000 ml, with optional cylinders for more flexibility. Crafted from 316L stainless steel and adaptable for products requiring corrosion resistance, it is designed for seamless integration into existing production lines. Featuring easy-clean nozzles and a tool-free disassembly process, maintenance is simplified, minimizing downtime. The machine’s modular design supports additional customization options, including spout pouch filling mechanisms and special nozzles for different product types, ensuring optimal adaptability to diverse operational requirements.

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Fills Liquids and Viscous Products Precisely

The D50 Filling Machine from Kulp Makina is a versatile pneumatic volumetric filling solution ideal for cosmetic, chemical, and pharmaceutical applications. It efficiently fills liquid and viscous products, such as essential oils, shampoos, and syrups, with a capacity of up to 1800 packages per hour. Driven by an oil-free FESTO pneumatic system, it features easy-to-adjust filling volumes with a straightforward adjustment mechanism. Its design minimizes contamination risks with high surface smoothness and argon arc welding. The machine’s stainless steel and anodized aluminum construction offer robust corrosion resistance, and it operates effectively in temperatures from +5°C to +85°C. Additionally, it includes interchangeable nozzles for various product types, an easy-to-clean design with tool-free disassembly, and an optional ex-proof system for enhanced safety. The D50 Filling Machine is suitable for bench-top operations and effortless integration into existing production lines, ensuring reliable performance and minimal maintenance.

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Accurately Fills Liquids and Viscous Substances

The VD50 Filling Machine from Kulp Makina is a versatile pneumatic volumetric filler specifically designed for precision filling of both liquid and viscous products. This machine features a seamless integration into diverse production lines, accommodating applications in cosmetics, personal care, food, and dairy industries. Its capability ranges from 5 ml to 50 ml volume per package, with options for smaller filling volumes using interchangeable cylinders. Constructed with 316L stainless steel in contact areas for enhanced corrosion resistance, it ensures product purity and compliance with industry standards. The machine’s pneumatic operation, using FESTO components, eliminates electrical hazards, making it suitable for exproof environments. Designed for efficiency, it handles up to 1800 packages per hour and facilitates easy cleaning with tool-free disassembly. Customizable options such as a double jacketed hopper for temperature-sensitive products and various nozzle types support a wide range of end-products including creams, sauces, and more. The machine’s table-top variant caters to space-constrained production areas, emphasizing flexibility and adaptability in manual or semi-automatic operations.

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Fills and Packages Liquid and Viscous Products

The VD5000 Filling Machine from Kulp Makina leverages a FESTO pneumatic system to deliver precise volumetric filling for a wide range of liquid and viscous products. Ideal for cosmetic, food and beverage, chemical, and personal care industries, it excels in filling cosmetics, drinks, sauces, and more. Operating with capacities up to 420 packages per hour, the VD5000 accommodates varying volumes from 145 ml to 5000 ml using customizable nozzles and a height-adjustable platform. Constructed with 316L stainless steel, it ensures high corrosion resistance and prevents contamination. Its seamless integration into production lines is facilitated by its compact, mobile design, supported by a robust stainless steel frame. The machine accommodates CIP systems for efficient cleaning, while its energy-efficient, oil-free operation makes it a sustainable choice. Meeting industry standards, it offers a range of options including a spout pouch filling mechanism and a double-jacketed hopper for precise temperature control.

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Fills and Packages Liquids and Viscous Products

The PVD and PDD series from Kulp Makina are specialized two-head volumetric filling machines, designed to meet the diverse needs of industries like food, cosmetics, and chemicals. These machines excel with their pneumatic operation, enabling precise filling and packaging of liquids, viscous products, and those containing particulates. The system utilizes a controlled volumetric filling process, with capacities ranging from 840 to 1600 packages per hour, depending on model and filling volume.

Applications include a wide range of products—from food items like chocolate spread and tomato paste to cosmetic creams and industrial lubricants—demonstrating its versatility. The machines are fully pneumatic and integrate seamlessly into existing production lines, featuring a user-friendly touch screen interface for ease of operation. An automatic level control system synchronizes with the transfer pump, optimizing product priming from an 80-liter hopper, while an anti-dropping system ensures filling accuracy within ± 1%.

Constructed with 316L stainless steel for parts in contact with products, these machines offer high corrosion resistance, meeting stringent food hygiene standards. Optional features such as CIP (Clean-In-Place) systems and double-jacketed hoppers enhance cleaning and efficiency. Additionally, customization options are available, including interchangeable nozzles and adjustable-speed nozzles for handling foamy products, making these machines adaptable for specialized requirements.

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Fills Liquid and Viscous Products Efficiently

The 8 Head Filling Machines from Kulp Makina are designed to handle a variety of liquid and viscous products with precision and efficiency. Equipped with both servo motor and pneumatic options, these machines uniquely combine versatility and accuracy, ensuring filling precision to within ±1%. They accommodate diverse packaging sizes and shapes, making them suitable for industries such as food, cosmetics, and chemicals.

The machines use a servo-controlled volumetric filling system with diving nozzles, optimizing filling accuracy and reducing product waste. Capable of handling up to 6,000 packages per hour, they are ideal for high-speed production environments. Integration into existing production lines is seamless with a user-friendly touch screen interface available in multiple languages and a “No container-No fill” system to prevent downtime.

Constructed with 316L stainless steel for product-contact parts and 304L for structural components, these machines are resistant to corrosion and designed for easy cleaning with an optional CIP system. The filling machines also meet food hygiene standards, ensuring safe operation for consumable products. Customizable options, including double-jacketed hoppers and specialized nozzles, provide solutions tailored to specific production needs.

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Fills and Dispenses High Viscosity Products

The Paste Filling Machine from Kulp Makina delivers exceptional precision in handling high viscosity products like nut butters and Moroccan black soap. Utilizing a volumetric filling system with a pneumatic and electronic working principle, this machine efficiently dispenses up to 800 packages per hour with a filling accuracy of ±1%. It features a user-friendly touch screen interface and a no-container-no-fill system, ensuring streamlined operation. The equipment integrates seamlessly into processing and packaging lines with its 2-meter conveyor and adjustable side rails. Constructed with 316L stainless steel for product-contact parts, it adheres to food hygiene standards, meeting the demands of food, beverage, and cosmetics industries. Cleaning and maintenance are simplified with easy disassembly via tri-clamps, and the system operates with an agitator in the hopper for consistent product flow.

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Fills and Caps Flexible Doypack Pouches

The Pouchélite from Tenco is a versatile manual pneumatic machine engineered for filling and capping Doypack-type flexible pouches, tailored to meet the needs of the beverage, cosmetic, food, chemical, and pharmaceutical industries. This machine utilizes a Doselite volumetric dosing pump, capable of handling liquid and semi-dense products, even those with viscous textures or containing soft particulates. The working principle involves a pneumatically driven dosing system complemented by a capping mechanism operated via an air motor, ensuring precision and consistency.

With models offering the option of nitrogen injection before capping, the Pouchélite enhances product shelf life. Its applications range from packaging juices, soups, and medicines to personal care items and chemical solutions. Processing up to 400 units per hour, it offers configurations for packages ranging from 250 ml to 5000 ml.

Constructed from 316L stainless steel, it meets hygiene standards and offers resistance to corrosion, making it suitable for sensitive applications. The machine can be customized with various accessory kits, such as conical feed hoppers and heating systems, to enhance flexibility. Its manual and semi-automatic operations provide an accessible entry point for companies looking to improve efficiency in smaller scale productions while maintaining the option for customization and scalability.

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Fills and Caps Spouted Pouches

The Pouchélite from Tenco is a manual monoblock system specifically designed to fill and cap ‘Doypack’ type flexible pouches equipped with pre-welded spouts. It employs a Doselite volumetric dosing pump capable of handling liquid, semi-dense, and viscous products, including those with particles or fibers in suspension. This machine facilitates precise and efficient dosing with pneumatically operated components, integrating seamlessly into semi-automatic packaging lines across various sectors, such as food, beverage, cosmetics, chemicals, and pharmaceuticals. With the option for inert gas injection prior to capping, it enhances the shelf life of sensitive products. Constructed from 316L stainless steel for maximum durability and compatibility, the Pouchélite accommodates flexible bag sizes and configurations, supporting both central and lateral spout structures without format limitations. It provides easy operation with manual controls, ensuring reliable performance with an output capacity of 400 pouches per hour (for 250 ml bags). Versatile and adaptable, this equipment offers accessory kits for heating, mixing, and handling various product and cap formats, ensuring it meets specific production needs effectively.

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Fills and Caps Liquid Products in Spouted Pouches

The Pouchélite from Tenco is a manual monoblock expertly designed for filling and capping spouted pouches with liquid or semi-dense products. Utilizing a Doselite volumetric dosing pump, it accommodates various liquid formulations, including baby food and chemical products, ensuring precise dosage and robust operations. Capable of filling up to 400 flexible bags per hour, its pneumatic system and torque-regulated air motor provide seamless integration into semi-automatic production lines.

The equipment’s contact parts are constructed from 316L stainless steel, making it suitable for food, beverage, cosmetic, pharmaceutical, and chemical industries while offering excellent corrosion resistance. For enhanced product shelf life, models with inert gas injection are available. Additionally, its flexibility allows handling of different bag and cap formats, facilitated by simple accessory swaps like capping mandrels and bag holding forks.

With conical feed hoppers and a dosing heating system as accessories, the Pouchélite is engineered for easy maintenance and swift cleaning, ensuring operational efficiency. Its modular design supports multiple configurations, providing the customization and engineering support needed for diverse processing demands.

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