Mixes, Heats, and Fills Jams and Sauces

The KMK series from Kreuzmayr Maschinenbau GmbH offers industrial jam kettles designed for seamless integration in food processing operations. These kettles excel at gentle heating and uniform mixing, thanks to an electric mixer and a precisely controlled water jacket heating system. Perfect for crafting preserves, marmalades, and sauces, they come in three capacities: KMK 70, KMK 150, and KMK 250, accommodating varying batch sizes. With automation features like a butterfly valve for easy discharge and options for electrical connection, these kettles enhance efficiency and simplicity in processing. The stainless steel construction ensures durability and compliance with food industry standards, while the adjustable feet facilitate maintenance and integration into existing production lines.

The KKF 600 and KKF 600 NEO piston fillers complement the kettles by providing reliable filling and sealing for up to 600 containers per hour. They support a range of viscosities, making them ideal for jams, chutneys, and other liquid products. The pneumatically driven metering pump and adjustable locking force guarantee precision and secure sealing, enhancing product integrity. Both fillers are constructed with stainless steel frames and are CE certified, ensuring operational reliability and compliance.

The post Jam kettle for preserve and marmalade production appeared first on Making.com.

Cuts and Portions Sausages Efficiently

The WS 420S Industrial Sausage Cutter from Frey Maschinenbau is engineered to optimize high-speed sausage cutting in meat processing and sausage manufacturing facilities. Utilizing dual servo motor-driven shears and belt drives, it cuts up to 450 pieces per minute with precision. This machine seamlessly integrates into automated production lines, enhancing throughput for various sausage types, including bratwurst, frankfurters, and salami.

Its stainless steel construction ensures durability and hygiene, while the industrial PC control with a 7″ TFT color touchscreen offers user-friendly operation and monitoring. With a working height adjustable from 1,050 to 1,100 mm, it fits seamlessly into existing setups. Operating on 230 Volt power with a 1.2 kW rating, the WS 420S balances energy consumption with performance.

Ideal for continuous processing, it handles sausage diameters from 13 to 36 mm and lengths over 30 mm, depending on the casing. This makes it highly versatile for applications ranging from meat processing to delicatessen production. Frey Maschinenbau also offers customization and engineering support to tailor the cutter to specific operational needs, ensuring optimal integration into unique production environments.

The post High-speed sausage cutter appeared first on Making.com.

Grinds, Feeds, and Portions Meat Products

The WK98 Grinding Head System from FREY Maschinenbau is engineered for seamless integration with FREY vacuum stuffers, enhancing meat processing efficiency. This system excels in grinding, evacuating, and portioning raw sausage and coarse products with precision, making it indispensable for manufacturers of bratwurst, chorizo, and doner kebab strips. It operates with a unique vane cell feed system that minimizes temperature increases and potential contamination, ensuring higher product quality and safety. The WK98 handles continuous and automated operations, ideal for high-speed production environments like food processing and sausage manufacturing plants.

Designed for robust automation, the WK98 interfaces seamlessly with tray dispensers and retracting belts, offering functions such as variable belt speeds via TC control. Optional modules include a tray loader, checkweigher, and E130 cutting attachment, allowing for tailored solutions. Its modular design supports integration with ancillary equipment, like the CLPS320 minced meat line or linking with BAS02/SA or KAS systems. Composed of durable materials suitable for food applications, the WK98 is easy to install, clean, and maintain. It embodies FREY’s commitment to aligning engineered solutions with operational needs in meat processing.

The post Grinding head system for raw sausage production appeared first on Making.com.

Portions and Forms Uniform Burger Patties

The BH4 Burger Head with Sensor from Frey Maschinenbau is a specialized attachment designed to revolutionize semi-automatic burger production. By integrating seamlessly with piston and vacuum stuffers, this equipment facilitates consistent portioning and forming of burger patties with precision and ease. It is particularly suited for butcheries, restaurant chains, and commercial kitchens aiming to produce uniform hamburger, gourmet burger, and specialty-shaped patties efficiently. The BH4 operates via an automatic portion release mechanism activated by a clip signal from the stuffer, ensuring smooth workflow integration. Capable of producing up to 30 patties per minute, it offers low acquisition costs and ergonomic operation. The system provides flexibility with interchangeable forming plates for diverse patty shapes, and ensures consistent product quality with minimal clean-up requirements, enhancing productivity while maintaining high hygiene standards.

The post Semi-automatic hamburger production system appeared first on Making.com.

Facilitates Automated Casing Filling and Portioning

The DHGA K2-30 Piston Stuffer Casing Holder from Heinrich Frey Maschinenbau is an essential component for meat processing and sausage production lines, designed to enhance efficiency by automating the filling and portioning of artificial, cellulose, and collagen casings. This equipment stands out for its versatility in handling diverse casing types, using a casing holder tube equipped with silicone collars for standard sizes, with the option to request additional sizes if needed. It also features an available roller kit with guide rollers to optimize filling of collagen and artificial casings.

Ideal for delicatessen producers and kebab manufacturers, the DHGA K2-30 enables continuous operation in automated settings, integrating seamlessly into piston and vacuum stuffer lines. Its robust construction ensures durability and consistent performance, making it an excellent choice for high-volume production of liverwurst, mortadella, frankfurter sausages, bratwurst, currywurst, and more. The system is designed with maintenance efficiency in mind, and it can be easily customized to meet specific production needs, providing engineering support to tailor its application in various food processing environments.

The post Piston stuffer casing holder for versatile filling applications appeared first on Making.com.

Dispenses and Portions Food Products with Precision

The Produktleser DS from Frey Maschinenbau is a servo-driven dosing and portioning system designed for precision in food processing. This equipment uses a servo motor with a teach function to modify the movement stroke, allowing for adaptable control over portion sizes and weights. Suitable for delicatessen producers and sausage manufacturers, it effectively handles applications ranging from pâté to cookie dough, offering accurate dosing into thermoformers, cans, or trays. Capable of 1 to 8-way distribution, it integrates seamlessly into existing production lines, supported by its ability to work with solid and liquid products. The system features weight-accurate separation via multiple piston and cutter configurations, ensuring consistency and reducing waste in high-volume operations. With customization available to meet specific production needs, Frey Maschinenbau provides engineering support to facilitate smooth integration. Designed for efficiency, the Produktleser DS reduces energy consumption while maintaining precision, making it a valuable asset in achieving optimal production outcomes.

The post Servo-driven dosing and portioning system appeared first on Making.com.

Fills, Portions, and Links Meat Products

The F-LINE F103 Vacuum Stuffer by Heinrich Frey Maschinenbau is engineered for precision in the meat and sausage production industry. This fully electronic vacuum stuffer features a digitally-controlled system, ensuring seamless operation for continuous filling, portioning, and linking. Capable of handling up to 3,000 kg/h, it is perfect for producing delicatessen items such as pâté, bratwurst, and salami with exact portion sizes ranging from 5 to 100,000 grams. The sturdy stainless steel construction ensures durability, while the 120-liter hopper and 55-bar filling pressure facilitate efficient processing. Integrating the F-LINE F103 into your line is straightforward, with its Ethernet and USB interfaces supporting easy connectivity. It’s equipped with the FREY TC 266 touch control for intuitive operations, offering programmable settings for diverse product requirements. The machine’s energy-efficient design, customized voltage options, and servo linker for high-speed linking precision make it a reliable choice for industrial food manufacturers focused on quality and productivity.

The post Industrial vacuum stuffer for high-volume food production appeared first on Making.com.

Fills, Portions, and Links Processed Meats

The F-Line F60 from Frey Maschinenbau is a fully electronic, continuous vacuum stuffer designed for high-efficiency meat and food processing. It operates with a unique combination of piston and vacuum stuffing technology, allowing precise filling and portioning. Capable of processing up to approximately 2,900 kg/h, this machine is ideal for delicatessen spreads, sausages, and kebap lines. Its digitally controlled vacuum system and advanced servo drive ensure consistent performance across applications like co-extrusion and linked sausage production. Equipped with a TC266 industrial PC control and an intuitive 8.4″ TFT display, it offers seamless integration into automated production lines. The machine’s stainless steel construction enhances durability and hygiene, with optional Liftmax lift and tilt devices for handling 120-liter trolleys, ensuring operational flexibility. With features like infinite speed and pause adjustments, a flow-reverse mechanism, and memory storage for up to 200 filling programs, the F-Line F60 offers unparalleled customization and production optimization in food industry operations.

The post Continuous vacuum stuffer for efficient filling and portioning appeared first on Making.com.

Fills and Portions Meat and Delicatessen Products

The KK500 DV Piston Stuffer from Frey Maschinenbau is a fully electronic, continuous-operation stuffer designed for precision filling and portioning in the food processing industry. This robust machine addresses challenges faced in delicatessen, sausage, and kebap production by employing a servo-driven system that ensures consistency and efficiency. With a filling capacity of up to 8,500 kg/h and a 500-liter hopper, it excels in processing a range of solid and slurry product types, including salamis, bratwursts, kebabs, and pet food items.

Equipped with a digital fill level monitoring system and integrated vacuum technology, the KK500 DV offers unparalleled control over portion sizes, varying from 50 to 100,000 grams with accuracy down to 0.1 grams. Its CAN bus communication facilitates seamless integration with clipping machines, enhancing its automation capabilities. Constructed entirely of stainless steel, the machine promises durability and easy maintenance. The intuitive TFT touch display simplifies operations and adjustments, while its compliance with DIN ISO 8573-1 class 2 ensures high-quality air management. Optional attachments and Ethernet and USB interfaces offer further customization to suit specific production needs.

The post High-capacity piston stuffer for industrial filling and portioning appeared first on Making.com.

Forms and Cuts Pasty Products Precisely

The PM 200 Pneumatic Knife from Frey Maschinenbau is engineered for high-speed forming and cutting of cylinder-shaped pasty products. Unique for its precision cutting capabilities, it operates under continuous pneumatic pressure, handling solid and cake-type items like pizza dough, butter blocks, and cheese wheels. This versatile machine accommodates diameters up to 200 mm, with optional wire cutter expansion for increased throughput up to 150 portions per minute. Ideal for food, bakery, confectionery, and dairy industries, it integrates seamlessly into production lines with its straightforward compressed air connection and includes a control unit for efficient stuffer management. Fabricated with robust materials, it maintains optimal performance with minimal energy consumption, meeting DIN ISO 8573-1 class 2 standards to ensure reliable and clean operations.

The post Pneumatic knife for forming and cutting pasty products appeared first on Making.com.