Mixes and Emulsifies Small-Scale Batches

The MPV231-EF Emulsifier from OMVE is a high shear batch mixing solution tailored for R&D centers and application labs. This compact emulsifier ensures precise mixing and dosing of powders and liquids, achieving consistent, stable emulsions across various products like almond milk, Greek yogurt, and craft beer. Its HMI-controlled system allows seamless integration and automation, facilitating efficient heating, cooling, and ingredient management. Built from stainless steel, it incorporates a Cleaning-in-Place (CIP) program for minimal maintenance downtime. Ideal for small-scale operations, the MPV231-EF optimizes energy use, supports diverse material compatibility, and adheres to stringent industry certifications. Customization options ensure the emulsifier aligns perfectly with your production needs.

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Processes Liquid Products with Precision Control

The MPV-BC Batch Cookers from OMVE are modular processing units designed for precise batch cooking of liquid products across various industries such as dairy, plant-based, and nutraceuticals. These systems are equipped with pressurized double-jacketed vessels, allowing flexibility in heating with either steam or electricity. Centralized control via a touchscreen ensures automated management of critical variables like temperature and pressure, optimizing consistency and product quality.

With capacities ranging from 20L to 100L, the MPV-BC series can handle small-scale production needs effectively. Depending on your requirements, the cookers can be fitted with low-speed anchor agitators with scrapers or optional high-speed mixers for enhanced mixing performance. Integration of vacuum systems for deaeration and a CIP package allows for efficient cleaning and maintenance, minimizing downtime and contamination risks.

OMVE’s cookers deliver versatile solutions for producing end-products such as yogurt, margarine, probiotic drinks, and sauces, ensuring precise control and consistency. The systems meet high industry standards and come with a two-year warranty and CE certification, offering reliable performance and compliance for your production line.

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Blends and Mixes Liquids and Powders

The MPV3201-BL from OMVE is a closed blending vessel tailored for lab and pilot-scale operations in the food, beverage, and nutraceutical industries. Its adaptability lies in its customizable configuration, allowing the integration of high-speed mixers or high-shear tools for effective blending of both liquids and powders. You can choose from vessel capacities ranging from 20L to 400L, with larger options available upon request, ensuring scalability for different production needs. This vessel supports a wide variety of applications, from plant-based milks and sauces to protein shakes and cocktail mixers, streamlining the blending process with precision.

Equipped with CIP capability, optional automation features, and real-time monitoring via touchscreen, it ensures efficient and hygienic operations. The double-jacketed design allows for precise heating and cooling processes, enhancing product consistency. Constructed in stainless steel, it offers robust corrosion resistance, a critical feature for reliable long-term use in various processing environments. Ideal for R&D departments, laboratory settings, and process plants, the MPV3201-BL provides the flexibility and control necessary for developing and refining liquid and powder-based products.

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Blends, Mixes, Heats, and Cools Liquid Products

The MPV120-BL Bench-Top Blending Vessel from OMVE is a versatile solution for food and beverage manufacturers, R&D facilities, and pilot plants needing precise control over small-batch liquid formulations. Its compact, double-jacketed design facilitates efficient heating and cooling, making it ideal for creating complex products such as plant-based milks, yogurt drinks, and cold brew coffees. You can choose between propeller and rotor-stator mixers, allowing for tailored blending and mixing. With capacities of 5L, 10L, or 20L, the vessel integrates seamlessly into pre-processing operations, offering manual configuration for detailed control. Built from stainless steel for durability and safety, it’s completely insulated and compliant with industry standards, ensuring both operational excellence and easy maintenance.

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Blends and Pasteurizes Liquid Products in Batch Mode

The MPV206-BL from OMVE is a versatile water bath blending vessel optimized for lab-scale preparation and pasteurization of liquid products. Designed to meet the rigorous demands of food, beverage, and nutraceutical sectors, this unit supports batch operations with precision control. With capabilities to handle up to six buckets in sizes of 6L or 10L, it utilizes a water bath system to ensure consistent temperature profiles, crucial for product consistency. Featuring optional touchscreen automation for CCP monitoring, it enhances productivity and accuracy in experimental and small-scale processing environments. The unit supports interchangeable mixers, including standard propeller and high-shear rotor-stator options, allowing adaptability across diverse product formulations such as plant-based milks, dairy products, and sauces. Constructed to comply with industry standards, OMVE’s MPV206-BL ensures reliable performance with easy cleaning protocols and optional automated cooling.

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Mixes and Regulates Temperature for Cosmetic Liquids

The FLEX-MELTER by Marchesini Group offers a versatile and customizable solution for cosmetic liquid processing. Equipped with an electric vessel heating system and advanced temperature thermo-regulation, it ensures precise heat control essential for producing quality cosmetics. Ideal for mixing and anchoring processes, this system’s interchangeable mixer anchors are tailored for products ranging from anti-aging creams to volumizing mascaras. With a capacity range of 100 to 300 liters and an insulating vessel jacket, it fits seamlessly into batch production lines, offering flexibility for both small and large-scale operations. The main motor’s strategic bottom placement enhances accessibility for maintenance, while optional palletized mobility ensures easy integration into existing cosmetic production setups. Designed to meet the rigorous demands of the cosmetics and personal care industries, the FLEX-MELTER supports clean and efficient operations, contributing to reduced energy consumption and streamlined processing workflows.

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Emulsifies, Mixes, Heats, and Cools Medium-Scale Batches

The TURBO-MEK 25 – 1000 Series from Marchesini Group is a versatile vacuum turboemulsifier designed for medium-scale production in the cosmetics and personal care sectors. Specializing in processing liquid and creamy products, this equipment ensures consistent emulsification and mixing through its advanced system of slow mixers with counter-rotating movement and optional double-planetary blades. With a capacity ranging from 25 to 1000 liters, it effectively handles a variety of applications, including moisturizing lotions, skin serums, and pharmaceutical syrups.

Equipped with a tilting, jacketed vessel for precise heating and cooling utilizing electric resistances or steam, the TURBO-MEK guarantees optimal thermal management throughout the production process. Its vacuum circuit allows for controlled processing conditions, while pressure-assisted vessel emptying facilitates efficient product transfer. The stainless steel construction ensures durability and resistance to corrosion, complemented by an optional full Atex certification for enhanced safety.

Automation is enhanced with a 12” touchscreen interface and optional D-connect for remote service, enabling easy integration into batch processing lines and reducing downtime. Incorporating inverter-regulated speed control on both the turbine and mixers, this equipment minimizes energy usage, contributing to an environmentally-friendly manufacturing process. Additionally, optional ancillary melters and CIP readiness provide further customization and maintenance benefits, ensuring that the TURBO-MEK 25 – 1000 Series meets diverse production needs with reliability and precision.

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Facilitates Corrosion-Resistant Chemical Reactions and Mixing

The DIN Glass-Lined Reactors from GMM Pfaudler are engineered for superior corrosion-resistant processing in chemical, pharmaceutical, food, and energy sectors. These reactors follow the DIN 28136 standard, ensuring parts and components interchangeability among manufacturers, which minimizes downtime and dependency on single suppliers. Featuring standardized dimensions and interchangeable components like agitator support flanges, these reactors offer seamless integration with existing systems. They are versatile in applications such as reactions, absorption, distillation, and purification.

The DIN-AE, DIN-BE, and DIN-CE reactor types cater to different capacity needs, from 63 to 80,000 liters. DIN-BE reactors, the most widely used, provide a one-piece design with high pressure resistance and reduced leakage. Equipped with efficient mixing systems, they allow configurations up to seven stages for optimal process adaptation. Maintenance is streamlined with agitator replacements via the manway without extensive disassembly. Compliant with DIN EN ISO 28721-1, these reactors assure stringent enamel quality, meeting or exceeding industry standards. For easy maintenance, these reactors are customizable and supported by engineering expertise, ensuring tailored solutions for various processing demands.

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Distills and Evaporates High-Purity Compounds

GMM Pfaudler’s corrosion-resistant distillation and evaporation system is engineered for efficient separation processes, ideal for chemical, pharmaceutical, food, and energy sectors. Utilizing a versatile design, it handles both batch and continuous operations, catering to solvent recovery and production of high-purity APIs, biofuels, and more. With options for glass-lined reactors and wiped film evaporators, it supports diverse applications from laboratory to full-scale production. Featuring PLC integration for automation and optimized solvent and energy use, the system offers exceptional corrosion resistance, aligned with GMP standards. Customizable to specific requirements, it ensures seamless integration and minimal downtime with its CIP system and robust engineering support.

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Performs Filtration, Drying, and Mixing Operations

The Filter Dryers MAVALAB from GMM Pfaudler offer a versatile, modular solution for pharmaceutical and chemical industries, prized for efficient solid-liquid separation and drying of active pharmaceutical ingredients and specialized chemical reagents. This mobile unit utilizes a hydraulic-free compact design, enhancing maneuverability in pilot plant settings or low volume production scenarios. Equipped with a purged double mechanical seal and a mechanical speed variator, the MAVALAB allows precise control over the filtration and drying processes, ensuring high-quality product output.

Common applications include laboratory chemical synthesis and pilot-scale drug formulation, addressing challenges in moisture removal and particle sizing. This pre-engineered unit supports integration within existing processing lines, suited for manual operation with full ATEX or NEMA compliant controls, ensuring safe use in explosive environments. The MAVALAB also features WIP/CIP devices for easy, contamination-free cleaning, and its construction in corrosion-resistant materials makes it ideal for handling aggressive substances. Additionally, the unit is adaptable to specific process conditions, backed by GMM Pfaudler’s engineering support for customization.

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