Forms and Tests Small Batch Extrusions

The laboratory extruders from The Bonnot Company address the specific needs of research and development environments by providing precise control over material extrusion. These CE-compliant units utilize the company’s proprietary twin packer technology to ensure positive material ingestion. Tailored for multiple applications, they are equipped for temperature control and pressure monitoring, making them ideal for handling diverse materials such as bulk molding compounds, carbon, and food. With outputs ranging from 5 to 150 pounds per hour, these extruders are versatile for bench-top and pilot-scale operations. Each model, from the 1 Series to the 2 Series, integrates seamlessly into existing production lines with optional touchscreen controls, high torque gear motors, and quick-release connections for efficient maintenance. Housed in stainless steel, these extruders ensure durability and chemical resistance, meeting rigorous testing protocols across industries like chemical processing, food manufacturing, and polymer development. Optional features provide customization and data collection capabilities, supporting complex research projects and scale-up processes.

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Processes and Loads Sealants and Mastics Efficiently

The RS 6 Series LB and RS 8 Series LB Live Bottom Extruders from The Bonnot Company are engineered to streamline batch processing workflows, tackling the challenge of efficiently handling entire loads of diverse materials—ranging from sealants and mastics to industrial rubber and food products. This equipment stands out with dual-drive technology that independently controls feeding and extrusion, providing unparalleled precision in material handling.

With customized feed beds and multiple temperature zones, including screw temperature control, the Live Bottom Extruder ensures consistent output and optimal material properties. It processes applications such as butyl sealant strips, automotive mastics, and cereal bars, supporting capacities from 1,000 to 4,500 lbs/hour, depending on the model. The extruder’s design incorporates high torque motors and a hydraulic batch loading system for seamless integration into your production line.

The RS Series features jacketed barrels for enhanced temperature regulation, while its flexible configuration—right or left-hand orientation—accommodates various facility layouts. The extruders are suitable for chemical, food, rubber, and sealant industries, offering robust construction with optional material and corrosion-resistant finishes. Simplified maintenance and customizable options ensure these extruders meet specific operational demands and production goals efficiently.

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Efficiently Blends and Mixes Industrial Materials

The 12 Series PM Single and PM Twin Pugmill Mixers from The Bonnot Company are designed for industrial material blending, utilizing twin shaft technology with variable pitch knives for enhanced mixing intensity. These mixers are pivotal in processes requiring high-torque operation and precise control. The equipment supports a diverse range of applications, including bulk molding compounds, food products, and rubber processing, ideal for producing durable components like EPDM rubber seals and eco-friendly firelogs.

With the capability to mix solids, powders, and slurries continuously, the mixers ensure seamless integration into existing production lines. Their bolt-through design minimizes maintenance costs, while the adjustable slide gate controls mixing cycles and throughput. The jacketed feed beds facilitate temperature management, enhancing the handling of heat-sensitive materials like guar gum thickeners.

Engineered for rigorous industrial environments, these pugmill mixers also offer integrated controls for automation, adjustable output rates, and optimal alignment with downstream extrusion and processing equipment. Optional customization allows accommodation of specific line layouts and operational needs, ensuring versatility and precision in material processing tasks.

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Processes and Forms Diverse Industrial Materials

The Terrier Extruder from The Bonnot Company is engineered for high-volume material processing, offering robust solutions for industries such as chemical, food, and rubber manufacturing. This extruder employs a high torque drive and a robust gearbox to handle challenging materials with ease. It utilizes a segmented cast screw segment system and heavy-duty thrust bearings, enabling years of cost-effective and low-maintenance operation. Known for its versatility, the Terrier Extruder effectively processes a wide range of applications, from forming silicone sealants and clay bricks to producing activated carbon pellets and cookie dough. Its large hopper design, with optional counter rotating packer, enhances feeding efficiency, especially for difficult materials. With processing capabilities ranging from 5 to over 3500 lbs/hour, and power options up to 75 HP, it integrates seamlessly into continuous production lines, supporting high-volume and automatic operations. Customizable with jacketed components for temperature-sensitive processes, it offers flexible adaptation for specific industry needs.

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Enhances Material Ingestion and Extrusion

The Twin Packer Single Screw Extruder from The Bonnot Company solves the challenge of efficiently handling difficult materials prone to bridging in feed sections. With a versatile design, it serves applications from chemical catalyst production to pet treat formation. Its working principle involves customizable screw geometries and independent gear motor drives, optimizing material flow and process control. Models like the 1 Series TP to the 8 Series TP offer throughput capacities ranging from 5 to over 3500 lbs/hour, accommodating various production scales. The extruder integrates seamlessly into existing lines with its continuous operation and variable speed capabilities, while ensuring energy efficiency through high torque gear motor technology. Custom engineering options include configurable screw lengths, diameters, and material protection features, making it suitable for diverse industrial environments. Its robust design includes jacketed barrels for temperature control, ensuring consistent processing conditions. Additionally, The Bonnot Company provides engineering support to tailor the extruder to specific operational needs, ensuring seamless integration and performance in demanding industrial settings.

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Controls Material Feed for Extrusion and Processing

The Twin Shaft Feeders from The Bonnot Company are designed to provide a controlled material feed for extrusion and processing applications. What sets these feeders apart is their variable pitch knives, allowing for customizable residence time and feed rate adjustments, essential for continuous or variable-pitch operations. Ideal for industries such as chemical, food processing, and rubber, they handle a variety of product types including solids, powders, and granules. Typical applications include feeding bulk molding compounds, carbon materials, and rubber extrusions, leading to end-products like molded plastic parts and automotive catalytic converters. The feeders integrate seamlessly into production lines, featuring direct connect gear motors and sealed gear cases for durability, while offering custom bases and orientation to fit existing setups. With processing capabilities tailored through integrated controls, these feeders ensure optimized flow and material consistency, critical for maintaining downstream processing efficiency.

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De-Airs and Processes Diverse Materials

The VP Series Vacuum Extruders from The Bonnot Company are engineered to tackle complex material processing challenges in industries like ceramics, pharmaceuticals, and rubber. Utilizing a patented in-line vacuum chamber, these extruders excel in de-airing and processing various material viscosities. Each model offers a robust design with high torque gear motors and twin packer hoppers to ensure continuous feed and material homogenization. Ideal applications include producing porcelain tiles, active pharmaceutical ingredients, and rubber gaskets. The VP Series supports processing capacities from 100 to over 3500 pounds per hour, depending on the model, with customizable temperature control zones for precise operation. Able to integrate seamlessly into existing production lines, these extruders are compatible with Bonnot’s full range of extrusion dies and control options, ensuring they meet your specific production needs. Available in configurations suitable for corrosive materials, they comply with industry standards for safety and efficiency. Maintenance is streamlined with easy access to essential components and optional CIP systems. Custom engineering and testing facilities further enhance their adaptability to unique production requirements.

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Processes and Cooks Ingredients for Food Production

The CO Series from Bonnot is a tailored single screw cooking extruder designed to revolutionize continuous food production. This equipment excels in mechanically cooking and shaping ingredients, ensuring high efficiency and consistent quality. With a unique design featuring a longer L/D ratio and multiple jacketed barrels, it optimizes temperature management. The hollow compression screw enhances mechanical shear, crucial for processes like gelatinizing starches and forming pet food, cereals, and confectionary. With model options, such as the CO 1 through CO 8 Series, you can achieve throughput ranging from 5 to 3,500 lbs/hour based on specific production needs. Stainless steel construction ensures compliance with food safety standards, and diverse die configurations allow for versatile applications, from floating fish food pellets to CBD edibles. Integration is seamless, thanks to its PLC-controlled system with touch-screen interface for steam and water heating management, providing a user-friendly and efficient operation. The Series also addresses energy efficiency with advanced motor controls and offers optional heating systems like TCU’s or electric band heaters for precision temperature control, making it an essential choice for food and pet food manufacturers looking to streamline their production line.

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Continuously Cools and Forms Dough Products

The Cold Forming Extruder series from The Bonnot Company is engineered to meet the rigorous demands of food and pet treat production. Featuring a hollow screw design and shallow flights, these extruders optimize thermal transfer through multiple cooling zones, ensuring precise temperature control during the extrusion process. This equipment is ideal for creating diverse products such as cornflakes, granola clusters, shaped pet treats, and croissant dough pellets.

With processing capacities ranging from 500 lbs to 7,500 lbs, the models CF 6 through CF 12 cater to a variety of production scales. Each model is constructed from food-grade stainless steel, ensuring compliance with the latest food safety and sanitary standards. The extruders can be integrated seamlessly into continuous, high-speed operations, offering customizable dimensions to fit specific production needs.

These extruders not only streamline your production line but also enhance energy efficiency with their design. The systems support industry-standard automation integration, facilitating remote monitoring and control. Additionally, Bonnot provides extensive customization and engineering support to tailor the system precisely to your application’s requirements.

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Processes Diverse Materials into Custom Extrudates

From The Bonnot Company, the custom industrial extruder is engineered to meet the specific needs of diverse industrial applications, providing flexible solutions for intricate material processing. Specializing in tailored extruder configurations, this equipment features customizable screw geometries and die shapes, allowing precise formation of extrudates, ranging from pharmaceuticals to food products. Ideal for biopharmaceutical, fine chemical, and rubber product manufacturing, it efficiently integrates into existing production lines, enhancing workflow continuity and output quality. With options for temperature control and high-torque capacity, it addresses unique production challenges with ease. Built from durable materials to resist wear and corrosion, and designed for easy cleanability, the extruder supports quick changeovers for varied production needs. Backed by comprehensive customization and engineering support, The Bonnot Company ensures the extruder aligns perfectly with your operational requirements, from batch to continuous operations, while offering energy-efficient performance and seamless system integration.

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