Precisely Cuts and Clamps Complex Metal Samples

The Brillant 255 from ATM Qness GmbH is a versatile wet abrasive cut-off machine designed for complex cutting tasks in research laboratories and industrial settings. This unit distinguishes itself by offering precise, low-noise cutting of hard and composite materials using a manual travel system in two axes, with an optional Z-axis for parallel serial cuts. Ideal for applications including test specimens, turbine blades, and automotive components, it efficiently manages complex geometries and continuous long parts with its spacious cutting chamber and reliable clamping systems.

The Brillant 255 accommodates cutting wheels up to 400 mm in diameter, providing a cutting capacity of up to 150 mm. The machine features a robust, powder-coated aluminum construction, ensuring durability. Its LED-illuminated cutting chamber enhances visibility, promoting accuracy during operation. The equipment integrates seamlessly with production lines, offering flexibility in bench-top or floor-standing configurations and enabling manual operations for tailored handling of each cut.

Energy-efficient and designed to reduce operational noise, this machine supports manual horizontal and vertical adjustments, catering to specific cutting needs with minimal disturbance. Its flange with ceramic protector and extensive range of clamping tools ensure high-quality cuts while maintaining safety standards through a door interlocking system. Customization options and ongoing engineering support from ATM Qness GmbH back up the Brillant 255, offering additional confidence to users requiring specialized cut-off solutions.

The post Industrial wet abrasive cut-off solution appeared first on Making.com.

Rapidly Cools and Stabilizes Liquid Products

The ProXES Terlocool is a highly efficient liquid cooling system, engineered to meet the stringent requirements of food manufacturers, personal care product producers, and pharmaceutical companies. Utilizing a gentle viscosity-dependent rotation within a tilted double-walled bowl, it ensures homogeneous and gentle cooling, which is crucial for maintaining both taste and texture integrity. Especially effective in cooling post-cooked batches of sauces, spreads, soups, and other viscous liquids, the Terlocool adapts to product viscosity variations for optimal results. This system accommodates volumes between 600–1,200 liters per batch, significantly boosting your production line’s throughput while minimizing downtime with its CIP (cleaning-in-place) technology.

Energy efficiency is a core feature, achieved through optimized heat transfer and segmented scrapers that enhance the rate of cooling. Its automatic vacuum system option not only elevates hygiene standards beyond industry norms but also prolongs product shelf life by inhibiting bacterial growth. Built to integrate seamlessly into existing setups, the Terlocool can be directly interfaced with up- and downstream processing units, enabling continuous and flexible production flows. Constructed from high-grade stainless steel, the system ensures robust corrosion resistance and adherence to GMP and FDA standards for broad industrial applications. Customization options are available to meet diverse processing needs, backed by ProXES’ engineering support for tailored solutions.

The post Precise liquid cooling solution for food processing appeared first on Making.com.

Processes and Refines Multi-Industry Products

The FrymaKoruma, Stephan, and Terlet Continuous Processing Line offers an integrated solution for manufacturers in food, pharma, and personal care sectors. Utilizing a modular design, it leverages aseptic processing and homogenization to ensure consistent quality across diverse end-products such as caramel fillings, moisturizing creams, and emulsified sauces. Capable of processing up to 4,000 kg/hour, this line supports continuous operations with high-speed throughput. It features PLC control for seamless integration and remote system monitoring, optimizing energy use by up to 25% through advanced motor design. Constructed from durable materials for enhanced corrosion resistance, the equipment meets industry standards, including GMP and FDA, with customizable options for specific production needs. Fast and efficient cleaning is achieved with the integrated CIP system, minimizing downtime and ensuring operational efficiency.

The post Cheese blending and heating line for processed cheese appeared first on Making.com.

Handles Aggressive Substances and Manages Vapor Outgassing

The Edwards nXDS Chemically Resistant Oil-Free Scroll Vacuum Pumps are engineered for challenging environments, offering a robust solution for handling corrosive or acidic substances. These pumps feature an oil-free design that reduces maintenance costs while ensuring minimal hydrocarbon emissions, crucial for sensitive lab environments. Utilizing a unique scroll compression mechanism, they efficiently manage vapor handling and outgassing, making them ideal for biopharmaceutical and chemical applications such as solvent recovery, gel drying, and thin film coatings. With models providing up to 25 CFM, they support a range of vacuum needs, from small research setups to larger industrial processes. Integration is streamlined with features like RS-232/485 control interfaces, allowing easy remote operation and monitoring. The pumps’ stainless steel components and Chemraz® valve technology ensure long-lasting resistance to aggressive chemicals, while their quiet operation at under 52 decibels minimizes environmental impact. These pumps offer extended operational life, recommended scroll changes every 40,000 hours, and are designed to meet rigorous cleanroom and high-energy physics standards. Options for customization and expert engineering support are available to meet specific operational needs, ensuring optimal performance in demanding conditions.

The post Chemically resistant dry scroll vacuum pump appeared first on Making.com.

Mixes and Kneads Dough Efficiently

The KleanVue Open Frame Mixer from Peerless Food Equipment is engineered to enhance your production line with its robust mixing capabilities and user-centric design. Featuring a 304 stainless steel construction, the mixer meets ANSI/ASB/Z50.2/BISSC & CE sanitation standards, ensuring safety and hygiene in food processing. This equipment excels in efficiently mixing and kneading dough, catering to a variety of products including bread, pastries, pasta, and pet food.

The mixer’s high-efficiency, IP65-rated motor provides direct drive with grid coupling, eliminating the need for belts and chains, reducing maintenance, and enhancing uptime. It includes a Custom Mixer Cycle System (CMCS) for programmable and replicable mix cycles, ensuring consistent quality.

The open frame design facilitates easy access for cleaning, while the proprietary EZ Klean slide gate allows toolless disassembly, streamlining maintenance processes. The KleanVue’s hydraulic bowl tilts up to 140°, enabling seamless operation integration and flexibility on the production floor. With options for automation and integration, this mixer supports high-speed, continuous operations through a PLC-controlled system, benefiting bakery manufacturers and food processing companies needing customizable and reliable equipment.

The post Open frame mixer for bread and dough applications appeared first on Making.com.

Mixes, Grinds, and Inspects Food Products

The Mixer-Grinder from Marel is specifically designed for industrial use, combining robust mixing and grinding capabilities in one system to streamline production for meat, poultry, and fish processors. This equipment stands out with its double shaft intermeshing mixing system, ensuring quick, gentle, and homogeneous mixing. With production capacities suited for high-volume operations, it efficiently processes sausages, minced meat, fish fillets, and more.

Equipped with a robust grinding unit, it offers bone elimination, CO2 injection, and steam injection functions. The automated control through a panel view PLC system provides easy access to preset mixing programs, enhancing productivity and maintaining product quality. Constructed from heavy-duty AISI 304 stainless steel, it ensures meeting strict hygiene requirements while facilitating cleaning.

Processing capacities allow for continuous operation, making it ideal for various food applications including poultry processing, fish processing, and pet food production. With an array of customization options available, such as electronic weighing and inspection systems, Marel provides engineering support to tailor the mixer-grinder to specific production needs. A CIP system option facilitates quick and contamination-free cleaning, ensuring seamless operation in compliance with stringent food safety standards.

The post Industrial mixer-grinder for food processing appeared first on Making.com.

Emulsifies, Mixes, Heats, and Cools Liquid Formulations

The TURBO-MEK 1500 – 6000 Series from the Marchesini Group is a line of vacuum turboemulsifiers engineered to meet the demanding needs of cosmetic and personal care product manufacturers. These emulsifiers excel in processing liquid and creamy formulations, thanks to their robust construction and advanced mixing capabilities. Equipped with a variable-speed turbine located at the vessel’s base, they ensure precise emulsification and consistent product texture. Ideal for producing moisturizing lotions, facial creams, and shampoos, these emulsifiers support batch and high-speed operations with capacities ranging from 1500 to 6000 liters. Integration into your production line is seamless, facilitated by the inclusion of CIP and SIP systems for efficient cleaning and sterilization. The vessel, constructed from AISI 304 stainless steel with optional Atex certification, offers excellent material integrity and corrosion resistance. Energy efficiency is enhanced by optional pressure vessel emptying and heating via electric or steam systems. For custom processing requirements, ancillary melters and double-planetary blade mixers are available, ensuring adaptability across various formulation needs. The series also includes a D-connect feature for remote service, cementing its role as a versatile and reliable processing solution.

The post Vacuum turboemulsifiers for liquid and creamy products appeared first on Making.com.

Emulsifies, Mixes, Heats, and Cools Medium-Scale Batches

The TURBO-MEK 25 – 1000 Series from Marchesini Group is a versatile vacuum turboemulsifier designed for medium-scale production in the cosmetics and personal care sectors. Specializing in processing liquid and creamy products, this equipment ensures consistent emulsification and mixing through its advanced system of slow mixers with counter-rotating movement and optional double-planetary blades. With a capacity ranging from 25 to 1000 liters, it effectively handles a variety of applications, including moisturizing lotions, skin serums, and pharmaceutical syrups.

Equipped with a tilting, jacketed vessel for precise heating and cooling utilizing electric resistances or steam, the TURBO-MEK guarantees optimal thermal management throughout the production process. Its vacuum circuit allows for controlled processing conditions, while pressure-assisted vessel emptying facilitates efficient product transfer. The stainless steel construction ensures durability and resistance to corrosion, complemented by an optional full Atex certification for enhanced safety.

Automation is enhanced with a 12” touchscreen interface and optional D-connect for remote service, enabling easy integration into batch processing lines and reducing downtime. Incorporating inverter-regulated speed control on both the turbine and mixers, this equipment minimizes energy usage, contributing to an environmentally-friendly manufacturing process. Additionally, optional ancillary melters and CIP readiness provide further customization and maintenance benefits, ensuring that the TURBO-MEK 25 – 1000 Series meets diverse production needs with reliability and precision.

The post Vacuum turboemulsifier for medium-scale production appeared first on Making.com.

Processes Large Meat and Chilled Material

The MEW 722 E130 from MADO GmbH is an industrial-grade meat grinder engineered to handle large volumes of meat and chilled materials with efficiency. This machine employs a robust stainless steel processing worm and offers a cutting set with five pieces, including Unger E 130 sickle ring knives, optimizing the grinding process. Designed for meat processing plants, butcheries, and food factories, it excels in producing ground pork, sausages, and processed protein isolates. With an impressive throughput of 2,000 to 3,000 kg per hour, it integrates seamlessly into high-speed, industrial operations. The optional bone and sinew separating system enhances product quality, while the reverse gear and dual-speed functionality ensure smooth operation. Fully constructed from stainless steel, it offers exceptional corrosion resistance and easy cleaning. Customization options such as a split steel/POM processing worm and optional Unger G 160 cutting set are available, supported by technical assistance for tailored applications.

The post Industrial automatic grinder for pork shoulders and chilled material appeared first on Making.com.

Cools and Mixes Diverse Industrial Products

The Penquin-Cold from Limitech is an industrial cooling and mixing system engineered for a broad range of applications including food, beverage, dairy, and pharmaceutical products. It features a large surface cooling area combined with dual counterrotating agitators, optimizing heat transfer for efficient temperature reduction. Capable of processing volumes from 500 to 2000 liters, this system is ideal for producing items such as hot sauce, baby food puree, and industrial glue.

Utilizing high shear mixing, homogenizing, and vacuum deaeration, the Penquin-Cold ensures consistent product quality and texture. It seamlessly integrates into batch or inline operations with its PLC-controlled automation, allowing for precise control and monitoring.

Constructed from high-grade stainless steel, it offers robust corrosion resistance, ensuring durability in demanding industrial environments. Energy-efficient design reduces consumption while maintaining performance, meeting key industry standards for quality and safety. For ease of upkeep, it includes a built-in CIP system, facilitating hassle-free cleaning to prevent cross-contamination. Customization is available to align with specific process requirements, supported by Limitech’s engineering expertise.

The post Cooling system for vegetables and meat appeared first on Making.com.