Crushes and Reduces Samples Efficiently

The Jaw Crusher BB 50 from Retsch is a compact, benchtop solution designed for reliable sample preparation in laboratory environments. This robust jaw crusher is engineered to process medium-hard, hard, brittle, and tough materials, reducing them down to fine powders with ease. Notably efficient for producing mineral samples, ceramic powders, and pharmaceutical powders, its forced-feed crushing principle ensures consistent results. With adjustable speed settings between 550 and 950 min-1 and a reverse rotating direction feature, the BB 50 accommodates various sample characteristics and prevents blockages. Operable in both batch and continuous modes, it integrates seamlessly into laboratory workflows. The device is made from durable materials like manganese steel, stainless steel, and tungsten carbide, ensuring wear resistance and longevity. The BB 50 is virtually maintenance-free thanks to its wear compensation with zero-point adjustment and permanently lubricated bearings. Users benefit from a digital display for gap width settings and the option of a dust-tight, large collection receptacle, enhancing cleanliness and sample integrity.

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Precisely Divides and Samples Bulk Materials

The RT Series Sample Splitters from Retsch are designed for precise material division across various sectors, including agriculture, construction materials, and pharmaceuticals. These manual units operate with a high-precision dividing process that adheres to DIN 51701 standards, ensuring accurate sampling and reproducibility for quality analysis. The RT Sample Splitters are available in configurations RT 6.5 through RT 75, supporting different slot sizes and feed capacities to handle diverse bulk materials like cement clinker and metal powders. These units function without electrical power, making them versatile for both laboratory use and field operations. The sample is evenly distributed by the dividing head, allowing for consistent halving with each operation. Notable for their ease of use and cleaning, the RT Series assures dependable results while being adaptable to various batch sizes and compositions. Suitable for solid, powder, and granular substances, this equipment integrates seamlessly into pre-processing workflows and laboratory settings, offering robust and efficient material handling solutions for research institutions and production companies alike.

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Grinds and Mills Granules for Feed Production

The Hammer Mills 650 Series from Ottevanger Milling Engineers is an expertly engineered solution for achieving precise granule size in feed manufacturing processes. This series features models like Type 650-375 and Type 650-550, renowned for their solid all-welded construction and anti-vibration design, ensuring seamless integration into feed and grain processing lines. The mills are capable of processing granule sizes up to 20 mm and reducing them to approximately 200 microns, meeting the needs of industries such as animal feed, pet food, and aquaculture feed production.

Equipped with a mechanically driven, fully enclosed vibrator feeder, the system ensures even feed distribution and is complemented by an automatic load control for continuous operations. The Type 650-550’s dual direction of rotation enhances its versatility, while an automatic self-cleaning magnet and stone trap improve efficiency and longevity. With options for ATEX 22 certified components, these hammer mills are designed to handle a variety of materials in a safe and energy-efficient manner, making them ideal for facilities focused on high yield and low energy consumption. Available configurations allow customization to meet specific processing needs, ensuring robust performance in demanding environments.

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Processes and Classifies Minerals and Ceramics

The Hammer Mill HM from NEUMAN & ESSER is engineered for minerals and ceramics processing, offering a robust solution for grinding, crushing, and classification. Its impact grinding principle ensures efficient size reduction, making it ideal for materials like gypsum, limestone, and clay. A continuous operation is achieved through a rotary airlock and fan system that maintains a stable material flow and discharge process. Capable of processing up to 50 tons per hour, the Hammer Mill HM delivers precise particle size limitation from 50 μm to 2,000 μm.

Designed for low maintenance, it automatically discharges challenging impurities, ensuring long service life for components. The mill’s integration into production lines is seamless, with PLC controls and adaptability for various operational conditions. Constructed with durable materials, it handles abrasives while allowing options for corrosion-resistant designs, ensuring compatibility with a range of processing environments.

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Mixes, Grinds, and Inspects Food Products

The Mixer-Grinder from Marel is specifically designed for industrial use, combining robust mixing and grinding capabilities in one system to streamline production for meat, poultry, and fish processors. This equipment stands out with its double shaft intermeshing mixing system, ensuring quick, gentle, and homogeneous mixing. With production capacities suited for high-volume operations, it efficiently processes sausages, minced meat, fish fillets, and more.

Equipped with a robust grinding unit, it offers bone elimination, CO2 injection, and steam injection functions. The automated control through a panel view PLC system provides easy access to preset mixing programs, enhancing productivity and maintaining product quality. Constructed from heavy-duty AISI 304 stainless steel, it ensures meeting strict hygiene requirements while facilitating cleaning.

Processing capacities allow for continuous operation, making it ideal for various food applications including poultry processing, fish processing, and pet food production. With an array of customization options available, such as electronic weighing and inspection systems, Marel provides engineering support to tailor the mixer-grinder to specific production needs. A CIP system option facilitates quick and contamination-free cleaning, ensuring seamless operation in compliance with stringent food safety standards.

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Reduces Particle Size and Minimizes Moisture

The KEK Universal Mill from Kemutec is engineered to deliver precision fine grinding for diverse industrial applications. Known for its versatility, this mill features interchangeable grinding media, accommodating a range of material types and particle size requirements. It utilizes a closed-loop airless system to minimize moisture absorption, maintaining material integrity. Ideal for industries such as food processing, pharmaceuticals, and chemicals, it produces end-products ranging from cinnamon powder to pharmaceutical-grade whey protein isolate. With throughput options from lab scales to full production, the mill supports continuous, high-speed operations. Optional temperature control and cryogenic capabilities enhance processing for heat-sensitive materials. The system can be easily integrated into existing lines, featuring customizable configurations and material choices, including stainless steel for corrosion resistance. Engineered for minimal downtime, it incorporates a hinge and interlocking door for straightforward maintenance and inspection, ensuring efficient cleaning and certification compliance.

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Crushes and Pulverizes Materials for Production

The Pulverizer MP High-Speed Hammer Mill from Hosokawa Alpine is designed for versatile applications in chemical, pharmaceutical, and recycling industries. Utilizing hammer impact and friction, it achieves efficient size reduction of materials, making it ideal for producing powders and granules across diverse sectors. With capabilities for both batch and continuous operation, it handles a wide range of materials from graphite to food products. The hammer mill supports seamless integration into production lines, complete with PLC automation for precise control. Engineered for energy efficiency, it offers a significant reduction in operational costs. Constructed with durable materials, it withstands harsh environments and meets stringent compliance standards, including GMP for pharmaceutical applications. Additionally, easy-to-clean design features ensure low maintenance and minimal downtime, complemented by customizable options and engineering support for specific process requirements.

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Processes Powders and Particles Efficiently

The Pulverizer MP from Hosokawa Alpine is a high-speed hammer mill designed for the continuous processing of powders and particles across various industries, including cosmetics, pharmaceuticals, and food processing. This robust equipment excels in grinding, mixing, and homogenization, leveraging impact drying, cryogenic, and inert gas methods for optimal results. It produces end-products such as paracetamol tablets, pigment pastes, and cosmetic powders with remarkable precision and efficiency.

Engineered for versatility, the Pulverizer MP accommodates materials ranging from soft resins to uranium oxide, ensuring a consistent particle size distribution critical for downstream processes. It integrates seamlessly into existing production lines, offering PLC control for enhanced automation and remote monitoring. Enhanced by a design that utilizes up to 20% less energy through optimized motor speeds, this unit provides considerable savings in operational costs.

Constructed from corrosion-resistant materials like stainless steel, the Pulverizer MP can be tailored to meet specific industry requirements. Its compliance with GMP standards makes it a top choice for sensitive applications, while its easy-to-clean design reduces maintenance downtime. With customizable feed systems and support for up to three metering screws, this machine offers flexibility and precision in material handling that meets the rigorous demands of today’s industrial environments.

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Crushes and Compacts Hard Materials

The High-Pressure Roller Mill ECP from Hosokawa Alpine is designed for medium fine crushing and compaction of hard materials, delivering sharp-edged particles ideal for various industrial applications. It uses a precise roller press mechanism, ensuring consistent product granularity necessary for superior product quality. Applicable in diverse sectors—chemical, food processing, pharmaceutical manufacturing, and recycling—this mill efficiently processes powders, granules, and solids into end-products such as high-performance steel parts and recycled plastic pellets. With a robust hydraulic system, it handles continuous operations seamlessly and incorporates PLC automation for easy integration into existing production lines. Energy-efficient design with optimized motor control reduces power consumption, while stainless steel construction ensures corrosion resistance and compliance with industry standards. Furthermore, the system supports CIP for simpler maintenance and offers customization options for tailored engineering solutions.

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Comminutes and Granulates Plastics and Films

The Compact-Line CL from Hosokawa Alpine is a versatile granulator designed for the efficient comminution of plastics and films. Engineered with a patented cross-scissor cut rotor, it ensures optimal material intake, reducing energy consumption while enhancing throughput. Ideal for applications in chemicals, food, and recycling industries, it efficiently processes materials into granules and powders, supporting a wide range of end-products like dyestuffs, fertilizer pellets, and soap pods.

The system features an electrohydraulic dual opening mechanism for easy access and cleaning, cutting down time between product changes. Available in capacities ranging from 30 to 500 kW, it offers modular design options for swift integration into existing lines. Its robust construction with standard and special wear protection makes it suitable for high-load operations. The Compact-Line CL supports continuous and high-speed operations, with a user-oriented design that permits rotation of the screen and straightforward adjustments of rotor and stator knives for reduced maintenance and spare part needs, ensuring longevity and cost-efficiency.

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