Efficiently Flow Wraps and Packs Solid Food Products

The CF 1000 from ACMA is a high-speed horizontal flow wrapper designed specifically for the food industry, offering unparalleled efficiency in packaging solid products such as cookies, granola bars, and chocolate biscuits. Operating on a continuous flow principle, it ensures a seamless and consistent packing process, capable of reaching up to 1000 packs per minute. The CF 1000 integrates effortlessly into existing production lines with its PLC-controlled system, allowing for precise control and easy product changeovers in just 5 to 25 minutes. It maximizes throughput while maintaining low energy consumption through optimized motor control. This equipment uses heat seal materials to create secure, pillow-type packs, handling a wide range of product sizes with adjustable parameters for different packaging needs. Its robust construction supports long service life, requiring minimal maintenance, and it is equipped to meet stringent hygiene standards, making it an optimal choice for food manufacturers aiming to enhance their packaging efficiency.

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Packs and Seals Diverse Food Products

The VFFS Sigma from Viking Masek is a versatile continuous motion bagger tailored for high-speed packaging. It features a robust stainless steel frame and is equipped with servo drive jaw actuation, making it highly efficient for packing and sealing a wide array of food products such as candy, cereals, snacks, and organic foods. Capable of reaching production speeds up to 220 bags per minute, it accommodates packaging sizes up to 400 mm in width. The machine’s color graphic operator interface and off-the-shelf PLC controls ensure ease of use and integration into existing production lines, while options like vacuum pull belts and automatic film tracking enhance operational efficiency. Compatible with various fillers, printers, and metal detectors, the Sigma also supports a range of bag styles, including quad seal and flat bottom bags. Its design emphasizes minimal maintenance with features such as enclosed actuation mechanisms and easy-to-clean surfaces, making it a reliable choice for manufacturers seeking enhanced packaging performance.

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Packs Solid and Granular Products Efficiently

The VFFS M300I from Viking Masek is an intermittent motion Vertical Form Fill Seal machine designed to enhance your packaging line with robust efficiency and versatility. Engineered for industries like food, pet care, and non-food products, it efficiently packs solids and granules such as cereal, pet treats, and biodegradable bags.

This machine features a stainless steel frame, emphasizing durability and comprehensive use under various conditions. With a maximum speed of 120 BPM, it maintains precision through a servo-drive jaw actuation and automated film tracking, ensuring optimal packing performance at high speeds.

The compact design offers easy integration into existing lines, with options for continuous operation and ultrasonic sealing for different film types. It includes PLC control systems with options for Siemens or Allen Bradley, allowing for full automation and seamless integration with your operations. Moreover, it promotes energy efficiency through VFD-powered unwind and a short film path, reducing material waste and power consumption.

For customization, you have multiple sealing and bag assembly options, ensuring packaging specifically fits your product requirements. The IP66-rated construction supports washdown environments, making maintenance straightforward and cleaning swift. Adaptation possibilities are extensive, from gas flush and zip applications to static elimination and remote diagnostics, providing targeted improvements to your production line’s efficiency.

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Forms, Fills, and Seals Large Bags

The VFFS M500 from Viking Masek is designed for industries looking to efficiently package a variety of products in large bags. This versatile machine uses an intermittent motion system to form, fill, and seal bags of up to 500 mm x 600 mm, suitable for products ranging from powders to liquids.

Engineered to streamline production lines, it integrates seamlessly into existing setups with features such as mechanical direct drive jaw actuation and automatic film tracking, reducing downtime and maintenance. Ideal for applications in candy, cereal, and non-food products, the M500 can produce bag types like quad seal and flat bottom, adding consumer-friendly options like zippers and tear notches.

With a capacity to handle speeds of up to 70 bags per minute, this machine supports high-speed operations. Its PLC-controlled system ensures precise automation and integration, featuring Siemens or Allen Bradley controls for reliable performance. The robust stainless steel frame and off-the-shelf components promise minimal maintenance and quick repairs, while the VFD powered film unwind and quick film splice table minimize production interruptions.

Whether you’re packaging gummy bears or ground coffee, the M500 efficiently meets your needs, while providing optional custom features like carry handles and degassing valves to enhance packaging appeal and functionality.

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Fills and Seals Preformed Pouches

The Viking-7SU-240 by Viking Masek is an automatic rotary pouch machine optimized for high-speed packaging operations across a variety of industries, including food, beverage, health, and pharmaceuticals. This duplex model operates on a two-lane system, filling and sealing preformed pouches with precision at speeds up to 80 cycles per minute. Its dual gripper stations eliminate center grippers, enhancing stability and reducing cycle time. Ideal for products like sauces, frozen vegetables, and snack bars, the machine integrates seamlessly into production lines with its PLC control and touch screen operation. It offers advanced features such as servo-driven Allen Bradley control, comprehensive production parameter memory, and pouch presence detection to prevent wastage. The Viking-7SU-240 enhances energy efficiency and minimizes downtime with its cooling station, automatic deoxidizer feeding, and two-step sealing process for clean seals, particularly on liquid products. With the availability of proprietary options like Viking’s robotic pick and place system, multi-head scales integration, and extensive safety features, this machine delivers unparalleled flexibility and reliability. Compliance with industry standards is ensured through built-in quality control systems, including checkweighers and metal detection. Additionally, it supports CIP design for efficient cleaning, reducing risks of contamination and ensuring product integrity.

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Fills and Seals Premade Pouches Efficiently

The Viking-8SD-165 from Viking Masek is a high-speed rotary duplex premade pouch machine, adept at elevating your packaging line efficiency. With its dual-lane system, it can fill and seal pouches up to 165 mm wide at speeds reaching 100 per minute, making it ideal for complex operations in food, beverage, medical, and non-food product sectors. This machine is equipped with a servo-driven Allen Bradley control platform for precise operation and features an 8-station process that includes filling, sealing, cooling, detection, and rejection capabilities. Its PLC control with a touch screen interface simplifies integration into automated production lines, while custom settings allow for a variety of product types—whether liquid, solid, or powder. Ensuring seamless operations, this machine detects pouch presence to avoid wastage and includes a cooling station for handling liquid products. Constructed with a robust welded steel frame, it supports clean-in-place (CIP) design for effortless maintenance and compliance with stringent hygiene standards. Additionally, it can be fully customized with options like multi-head scales and volumetric fillers, aligning with your specific needs.

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Fills and Seals Premade Pouches

The Viking-8S-235 from Viking Masek is a rotary premade pouch fill and seal machine designed to streamline packaging operations. It utilizes a servo-driven, multi-station rotary platform, offering a seamless production process that includes filling, sealing, deflation, and quality control. With speeds of up to 60 bags per minute, this machine supports a range of products from food and beverages to medical supplies. Its advanced PLC control system ensures precise automation, while features like pouch presence detection and an automatic deoxidizer feeding station enhance operational efficiency. The machine is adaptable for various pouch sizes and materials, supported by a highly durable welded steel frame. Equipped with an energy-efficient motor and cooling station for liquid products, it integrates effortlessly into existing production lines. Options for customization, including product-specific filling systems and advanced quality inspection tools, make it a versatile choice for contract packaging and diverse manufacturing industries.

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Fills and Seals Premade Pouches

The Viking-8S-320 from Viking Masek is an automatic rotary premade pouch machine designed to enhance efficiency in diverse industrial packaging operations. Featuring an 8-station configuration, this machine excels in filling and sealing applications for a wide range of products including powders, liquids, and solids. Its production process involves precise filling and sealing at speeds up to 50 cycles per minute, with a bag size accommodating up to 350mm wide pouches. Ideal for industries such as food, beverage, health, and contract packaging, typical end-products include granola, ground coffee, gummy bears, and medical testing kits.

The machine is PLC-controlled with a user-friendly touch screen, allowing seamless integration into existing production lines. It features an automatic deoxidizer feeding station and a two-step sealing process to guarantee product integrity. Customization options include integration with multi-head scales, volumetric fillers, and auger fillers. With safety and quality assurance as priorities, it offers comprehensive features such as pouch presence detection, bag deflation, and a robust quality control system capable of checkweighing and X-ray inspection. The Viking-8S-320 is engineered for endurance with a durable welded steel frame and IP65 or IP66 washdown capability for easy maintenance, meeting all necessary compliance and certification standards.

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Transports and Elevates Products in Packaging Lines

Viking Masek’s Infeed and Outfeed Conveyor Systems seamlessly integrate with packaging lines, offering efficient product handling for various industries, including food, beverage, and medical supplies. These systems feature bucket elevators for gentle vertical transport and vacuum loaders for granular products, ensuring minimal product loss. With screw and incline conveyors, the systems suit a wide range of product types, from powders to solids. Fully automated and capable of high-speed operation, these systems reduce labor costs and enhance processing efficiency. Designed with customizable options, they fit specific line requirements and meet relevant safety and quality standards.

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Stabilizes and Provides Access to Packaging Lines

Viking Masek’s Industrial Support Structures are engineered to enhance your packaging line’s stability and provide safe access for maintenance and cleaning. These structures support a variety of applications, including food, beverage, and medical product packaging. By incorporating ladders, platforms, and mezzanines, they facilitate seamless access to machine components, ensuring minimal downtime during maintenance and changeovers. Designed for high compliance and safety standards, these structures reduce fall risks and integrate smoothly into existing systems. Available with customizable options to suit specific environmental and operational needs, they are ideal for operations managing solids, liquids, powders, and granules in continuous or manual processes.

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