Mixes and Meters Ingredients for Consistent Products

The MX Continuous Mixer from Exact Mixing is a state-of-the-art solution for commercial bakeries and snack production. This mixer excels in delivering uniform ingredient blending and eliminating batch-to-batch inconsistencies through its continuous mixing technology. Ideal for products like cookies, snacks, pastes, and granola, it accommodates production rates between 500 and 6,000 kg/hour. Enhanced with Hydrobond Technology, it reduces mixing time and operational footprint, significantly cutting energy and labor costs. Automation features include precise ingredient metering supported by gravimetric, loss-in-weight technology and a user-friendly touchscreen interface. Safety and sanitation are prioritized with SafeShield Program standards, offering quick wash-down capabilities and FDA-compliant materials in the product zone. The MX Continuous Mixer seamlessly integrates into high-speed processing lines, equipped with custom control systems for optimal operation.

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Forms and Transfers Bakery and Pet Treat Products

The RM350 Rotary Moulder, part of the Thomas L. Green GenesisPro Series, is an engineered solution for precision molding of pet treats and cookie dough in the food and bakery industries. This machine features a die roll driven by a gearmotor via spur gear, enabling efficient shaping and extraction of diverse end products like dog biscuits, oatmeal cookies, and cheese crackers. Its design offers quick die roll swaps for seamless product changeovers, while portability on lockable casters ensures easy integration into existing production lines.

The RM350 operates with an endless belt system, incorporating a manual belt take-up and active belt tracker for consistent performance. Safety and sanitation are prioritized through the SafeShield Program, with enclosed components to protect operators, and a clamshell bearing for quick, hygienic die roll removal. The adjustable scraper blade keeps the belt free of debris, supported by a debris tray for ongoing cleanliness during production.

Automation is advanced with locally mounted controls and a saveable process parameter system, facilitating precise roll speed adjustments and manual pressure roll tension control. This moulder suits continuous operations with the durability to handle the rigors of bakery and snack production, packaged in a mobile unit that simplifies cleaning and maintenance regimens.

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Cuts and Shapes Dough into Diverse Snack Products

The Rotary Cutting Station, designed by Thomas L. Green, provides a solution for industrial bakeries aiming to precision-cut and shape dough into an array of snack products such as pretzel bites and shortbread cookies. The equipment utilizes a continuous rotary die assembly to press dough against high-precision engraved die rolls, effectively forming consistent shapes. Equipped with an integrated conveyor system, it synchronizes seamlessly within production lines, including upstream mixers and downstream ovens. Capable of handling various dough thicknesses, it supports customization with multiple die rolls for complex shapes. The station includes features for efficient scrap removal, recycling off-cuts back into the dough handling system. Built within Reading Bakery Systems’ SafeShield Program, it ensures safety and hygiene with interlocked guard mechanisms and easy-clean access. Comprehensive automation is achieved through PLC control, promoting synchronized speed adjustments for optimal product quality and throughput efficiency, making it a robust choice for snack manufacturers and food production companies.

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Reduces Moisture and Controls Drying Parameters

The Tumble Dryer from Reading Bakery Systems is engineered to meet the moisture reduction needs of food and bakery industries. This equipment efficiently manages drying processes with automatic air circulation and precise temperature control, ensuring consistent product quality. Its capacity to handle products from multiple extruders simultaneously makes it ideal for high-volume operations in snack production, such as mini pretzels and chocolate chip cookies. The Tumble Dryer features continuous operation with adjustable drying times, optimizing throughput for diverse snack varieties. Designed with SafeShield standards, it prioritizes operator safety while facilitating ease of sanitation. With custom control systems integrated for seamless automation, it supports comprehensive monitoring and adjustments directly from your production line. Constructed with durability in mind, the Tumble Dryer can be tailored with material options for enhanced corrosion resistance. Additionally, Reading Bakery Systems provides robust engineering support for equipment customization, ensuring alignment with your specific processing requirements.

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Rapidly Hydrates and Mixes Ingredients

Hydrobond Technology by Reading Bakery Systems offers an innovative solution for industrial bakeries and snack manufacturers focusing on dough processing efficiency. This system specializes in the rapid hydration of dry ingredients, integrating seamlessly with your existing continuous mixing line. It utilizes a pre-mixing hydration step that reduces the size of the required downstream mixer, which in turn lowers both the energy consumption and equipment footprint. Capable of processing a wide variety of products, including pretzel sticks, cheese crackers, and kibble for pets, it is ideal for high-throughput operations in the food, snack production, and pet food industries.

Automation is streamlined with an in-house designed PLC control system, allowing for precise operation and integration within your production facility. The Hydrobond Technology system is noted for its robust construction, designed to handle the rigors of continuous and batch operations while minimizing heat generated during mixing, thus maintaining ingredient quality. Cleaning is simplified through easily accessible components, ensuring quick maintenance turnaround and adherence to sanitation standards. This equipment can be customized to meet specific production needs, supported by Reading Bakery Systems’ engineering expertise.

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Forms and Extrudes Consistent Dough Shapes

The Reading Pretzel Low Pressure (LP) Extruder is designed to streamline your bakery and snack production by efficiently forming and extruding various dough shapes, from pretzel sticks and braids to granola clusters and pet treats. This machine utilizes a low-pressure system, allowing for precise weight control and agility in product changeovers with minimal downtime. Capable of processing up to 3,000 pounds of dough per hour, it integrates seamlessly into high-speed production lines with customizable extrusion units. The LP Extruder is equipped with electronically interlocked safety features and a tool-free disassembly design for easy sanitation. Developed under the SafeShield program, it ensures operator safety and meets stringent food safety standards. With options for lightweight plastic hoppers and jacketed extrusion housings, it maintains optimal processing temperatures and simplifies maintenance. Operators can manage extrusion speeds and dough flow across its touchscreen interface, facilitating smooth integration into your existing workflows.

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Reduces Moisture and Controls Air Flow

The Multi-Pass Dryer from Reading Bakery Systems efficiently reduces moisture in bakery and snack production. It features a three-conveyor system where products are evenly distributed and exposed to regulated hot air, ensuring optimal drying. This dryer is ideal for various end-products like pretzels, cookies, chips, and granola, enhancing their quality and storage characteristics. Designed for continuous operations, it integrates seamlessly into production lines with its PLC-controlled interface allowing precise control over temperature and air flow. Its low pressure gas system adheres to Factory Mutual and IRI standards, ensuring safety. With robust construction for easy cleaning and access, it complies with food safety standards. Optional engineering support and customization ensure the dryer meets specific production requirements.

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Processes Dough into Consistent Fried Snack Shapes

The Fried Snack Extruder from Reading Pretzel, part of Reading Bakery Systems, is designed for snack food manufacturers and bakery businesses looking for a reliable solution in producing varied fried snack items. This extruder stands out due to its flexibility in processing applications such as potato rings and ethnic noodles with precision cut using a high-speed bandcutter capable of up to 275 cuts per minute. The equipment manages up to 3,000 pounds of dough per hour, ensuring high throughput for continuous production.

The extruder integrates seamlessly into production lines thanks to its advanced automation, featuring a touchscreen control interface for easy regulation of dough flow and cutting speeds. Its jacketed extrusion housings enable precise temperature control, enhancing product consistency and quality. Reading Bakery Systems’ SafeShield Program ensures operator safety with automatic controls and simple, tool-free disassembly, supporting easy sanitation. Designed for durability and efficiency, the Fried Snack Extruder offers custom die and compression heads for quick product changeovers and is adaptable for multiple food industry needs. Additionally, its construction permits effortless cleaning without production downtime, promoting operational efficiency and compliance with food safety standards.

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Produces Consistent Frozen Dough and Bakery Products

The Thomas L. Green GenesisPRO Series Frozen Dough Machine is designed to enhance flexibility and control in high-speed frozen dough production lines. It uses precise recipe-driven linear servomotors to optimize wire positioning, stroke length, and product drop, ensuring consistent weight and accuracy, up to 300 cuts per minute. This equipment is ideal for producing a variety of bakery products, including frozen cookie dough, co-extruded and encapsulated cookies, granola bars, and shortbread biscuits.

Integrated pneumatic feeding and separation systems streamline operation and maintain product quality with minimal operator interaction. The system’s design, adhering to SafeShield standards, features removable components for effortless sanitation and maintenance, reducing parts count by 50% compared to traditional systems. Fully PLC-controlled, the GenesisPRO offers seamless integration with existing dough handling systems, supporting automated processes with touchscreen interfaces for easy recipe adjustments. Custom wirecut and die assemblies accommodate diverse product needs, making it a versatile solution for industrial bakeries aiming for efficiency and high quality.

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Reduces Dough to Uniform Thickness

The Thomas L. Green Gauging Station from Reading Bakery Systems excels in precise dough sheet reduction, ensuring uniform thickness for crucial products like saltine crackers, thin crust pizzas, and butter cookies. Utilizing a 3:1 reduction ratio via hardened rolls, it maintains dough consistency through advanced control systems that automatically adjust roll gaps. Designed for high-speed, continuous operations, it seamlessly integrates into production lines, optimizing dough flow and density. With adjustable roll gaps and integration-ready discharge conveyors, this system is perfect for bakeries and snack manufacturers. Built to Reading Bakery Systems’ SafeShield standards, it ensures safety and sanitation, featuring interlocked guards and easy-clean conveyors.

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