Fills and Caps Corrosive Liquid Containers

The CLOROPAC Gravimetric Filling and Capping Machine, offered by OCME, is engineered for precision and reliability in handling chlorinated and corrosive products. It integrates filling and capping within a single unit, utilizing gravimetric valve technology for accuracy in high-speed operations. Targeted applications include sodium hypochlorite solutions and hydrochloric acid bottles, as well as liquid food flavorings and cosmetic lotions.

This equipment boasts a production capacity of up to 300 bottles per minute, fully automated to minimize human intervention and optimize workflow. Constructed from chlorine-resistant materials such as titanium and engineering polymers, it is designed to withstand aggressive chemical environments. Integration with Industry 4.0 systems allows for seamless connectivity across production lines and remote monitoring capabilities.

The machine’s versatility is underscored by its adaptability to various bottling sizes and shapes, featuring customizable torque settings for different lid types. It emphasizes operator safety and equipment longevity through its torque-limiting system, protecting against mechanical shocks. Cleaning is streamlined via an external self-cleaning system, ensuring compliance with stringent hygiene standards across food, cosmetic, and pharmaceutical sectors, among others.

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Fills and Protects Beverages from Oxidation

The Bertolaso no-oxygen isobaric and electropneumatic fillers are engineered to deliver precision filling for wine and beverage bottling, minimizing oxygen exposure to enhance product stability and quality. These systems are designed to handle still, sparkling, and slightly sparkling wines, offering flexibility for wine producers and beverage manufacturers. The no-oxygen filling technology features a specialized filling valve, ensuring minimal oxygen uptake and protection from microbiological contamination throughout the process.

Bertolaso fillers efficiently manage high-capacity throughput with optimized energy usage, supported by a PLC-controlled interface for seamless integration into existing production lines. Built with AISI 316 stainless steel, these fillers ensure robust corrosion resistance, meeting industry standards for hygiene and safety. The filling systems are further enhanced by separation capabilities to maintain product purity and integrity. Custom engineering support is available to adapt the system to specific operational requirements, ensuring it meets the unique demands of each production environment.

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Fills Beverages While Minimizing Oxygen Exposure

Gruppo Bertolaso’s filling systems are engineered to maintain beverage integrity by minimizing oxygen exposure and contamination in the bottling process. Designed for use with wines, spirits, juices, and waters, these systems incorporate advanced no-oxygen and isobaric filling technologies. Central to their operation is the electropneumatic filling system, which utilizes innovative filling valves that ensure wines and beverages remain free of oxidization, preserving their distinct qualities. Suitable for high-speed and continuous production lines, the equipment integrates seamlessly with existing packaging operations, featuring automatic filling, rinsing, and corking processes. These systems are crafted from AISI 316 stainless steel, enhancing corrosion resistance and ensuring long-term durability. Bertolaso’s dedication to precision engineering offers producers customizable solutions, supporting efficiency and quality across the beverage industry.

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Ensures Oxygen-Free Beverage Filling

Gruppo Bertolaso’s No-Oxygen Isobaric Filler sets a new standard in beverage production by minimizing oxygen exposure and contamination during filling operations. Utilizing a cutting-edge isobaric filling valve, this equipment is tailored for a range of end products, including red and white wines, sparkling varieties like champagne and prosecco, as well as spirits, juices, and sodas. Engineered for continuous, high-speed operations, it integrates seamlessly into bottling lines with its ability to handle various liquid products efficiently. The electropneumatic design ensures reduced overpressure, optimizing filling quality and maintaining minimal oxygen pickup across diverse applications. Crafted from AISI 316 stainless steel, the filler prioritizes sanitation, featuring a simple pipe design that efficiently removes gases and prevents external contact with the product. Ideal for wine producers and beverage manufacturers, this highly customizable system supports various production needs, from bottle rinsing to corking, and is backed by Bertolaso’s extensive engineering support for bespoke solutions.

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Fills, Caps, and Seals Powders and Granules

The Special Purpose Auger Filling Machine from All-Fill is designed to meet the bespoke needs of diverse industries including pharmaceuticals, food, beverage, nutrition, and chemicals. Utilizing precision auger technology, it excels in accurately filling and sealing powders and granules such as protein powders, vitamin tablets, and gelatin capsules. This machine operates with a continuous automated process powered by a high-speed filling mechanism, optimizing throughput for high-demand environments. Engineered for seamless integration, it offers capabilities in capping, stoppering, and indexing while maintaining product integrity within hermetically sealed enclosures. Its construction provides robust options, with materials designed to resist corrosion, ensuring durability in chemically aggressive applications. This equipment complies with industry standards, including GMP, making it suitable for pharmaceutical-grade productions. With customizable features including glove-ports for safe operational access and the flexibility to adapt to various product types, the machine is also supported by comprehensive engineering assistance to tailor operations specific to your production requirements.

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Streamlines Filling and Packaging Operations

The Turnkey Filling Lines from All-Fill offer a comprehensive solution for optimizing your packaging processes in sectors such as pharmaceuticals, food, beverages, nutrition, and chemicals. This versatile system seamlessly integrates processes like unscrambling, cleaning, weighing, capping, sealing, labelling, coding, and metal detection. Designed for high-speed continuous operations, it efficiently handles powders and granules, making it ideal for producing items such as capsules, granola bars, protein powders, and vitamin tablets.

The system is fully PLC-controlled, ensuring precise operation with options for remote monitoring and integration into existing production lines. Energy efficiency is enhanced through optimized motor control, and material options, including stainless steel, offer robustness and corrosion resistance. Compliant with GMP standards, it supports clean-in-place (CIP) systems for minimal maintenance downtime and contamination risks. Custom engineering support is available to tailor the equipment to your specific production needs.

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Fills and Weighs Diverse Products Accurately

The Series 100/200/400 In-line Filling Machine by All-Fill is engineered for high-speed, fully automatic filling of powders, granules, and liquids across pharmaceuticals, food, beverage, nutrition, and chemical production lines. This machine stands out with its tool-free container changeovers and integrated weighing systems available in both volumetric and gravimetric configurations. It operates with precision, achieving fill weights from 1g to over 15kg, making it ideal for products such as protein powders, instant coffee, and liquid disinfectants. Its PLC control system, featuring a 50-recipe memory and touch-screen interface, facilitates seamless integration and remote operation. Optional features like container vibration settling and interlocked dust containment ensure clean, efficient filling while maintaining product integrity. Built with stainless steel contact parts, it offers durability and corrosion resistance, supporting industries that demand high hygiene standards.

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Accurately Weighs and Fills Powders and Granules

The Series 10 Gravimetric Weigh-Fill Machine from All-Fill is a semi-automatic filling solution ideal for industries demanding precision in weight-sensitive production environments, such as pharmaceuticals, food, and chemicals. This machine employs a load cell-based weighing technique to ensure accuracy, making it suitable for filling applications involving powders and granules, including protein powders, vitamin capsules, and spice blends. Capable of integrating seamlessly into existing production lines, it features a Siemens PLC for intuitive control via a color touch-screen interface, enhancing user interaction and setup memory for quick changeovers. With all stainless steel contact parts and no-tools removable components, maintenance and cleaning are straightforward. Optional upgrades include servo drives and multi-stage filling capabilities, allowing further customization to meet specific operational needs.

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Fills and Weighs Sacks for Powder and Granules

The Series 10 Sack Filling Machine from All-Fill International is engineered for precision filling and weighing of powders and granules into sacks ranging from 1kg to 25kg. Equipped with fully integrated load cells and electro-pneumatic sack clamps, it ensures consistent weight accuracy and secure handling. The stainless steel construction guarantees corrosion resistance, while the no-tools removable change parts facilitate quick maintenance and changeovers.

Its Siemens PLC-based weigh-fill control, operated via a full-color touchscreen HMI, enhances automation and ease of integration into existing production lines. Suitable for continuous and automated operations, this machine is optimal for industries including food, beverage, nutrition, chemical, and pharmaceutical, filling products such as flour, protein powders, and detergent powders with precision. Optional features like servo drive and multi-stage filling enable tailored solutions to meet specific production needs.

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Fills and Seals Powders and Granules

The Series 10 VFFS Filling Machine from All-Fill offers a sophisticated solution for high-speed filling and sealing of powders and granules, specifically designed for the pharmaceutical, food, beverage, nutrition, and chemical industries. This equipment excels with its integration capability into both vertical and horizontal form-fill-seal production lines, offering seamless operations and enhanced productivity.

This filling machine employs a precision auger mechanism, engineered from solid stainless steel, ensuring accuracy and consistency in dosing. It is equipped with an independent agitation drive and a large capacity, seamless hopper that supports continuous operation, essential for high-volume production environments. The PLC control via a touch-screen HMI facilitates intuitive operation and easy recipe management.

Applications include a wide range of end-products like protein powders, vitamins, detergent powders, and dry beverage mixes. The unit’s design supports both OEM operations and customization, allowing for flexible integration with existing processing lines. Energy-efficient motor controls reduce overall energy consumption, contributing to more sustainable operations.

Constructed with stainless steel contact parts for robust durability and sanitation, the Series 10 VFFS is compliant with industry standards, enhancing corrosion resistance and cleanliness. Optional features like checkweigher feedback and level probes further streamline the filling process, positioning this machine as an essential tool for efficient, reliable, and safe packaging operations.

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