Extracts and Processes Juice and Pulp

The Fruit Treatment Line for Juice and Pulp Extraction from Zumex is engineered for high-efficiency juice and pulp production across diverse fruit and vegetable types. This system integrates robust equipment such as pallet tippers and brush washers, ensuring thorough pre-processing and sorting. Specifically designed for continuous operation, it incorporates multi-stage extraction and pasteurization processes to achieve optimal juice yield and quality.

Ideal for producing a variety of end-products, including orange, apple, and pomegranate juices, as well as mango pulp, the line boasts a versatile capacity that caters to both small and large-scale operations. With automation options ranging from semi-automatic to fully automated setups, it integrates seamlessly with existing operations and supports remote monitoring via PLC controls.

The equipment’s design emphasizes energy efficiency, achieving a 30% reduction in energy consumption through advanced motor control. Crafted from corrosion-resistant materials, it meets the stringent requirements of food safety standards. Additionally, the line supports easy clean-in-place (CIP) maintenance, ensuring consistent operation with minimal downtime. Custom configurations are available, backed by Zumex’s engineering support, to fine-tune the system to specific production needs.

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Processes and Calibrates Fruits for Juice and Pulp Extraction

The Z450 Selection, Washing, Drying, and Calibration Line from Zumex is engineered to streamline fruit and vegetable processing operations. This line efficiently integrates vital processes, including selection with an aluminum roller conveyor, brush washing with independent washing, rinsing, and drying zones, and precise calibration for consistent sizing. Designed for applications such as citrus and tropical fruit juicing, the Z450 ensures that product quality is paramount across end-products like orange, lemon, and grapefruit juices, as well as fruit pulp concentrates. With an IP65 programmable control panel for motor speed regulation and emergency stop functions, the Z450 supports semi-automatic to continuous operations. The equipment features a durable, corrosion-resistant build, with elements like nylon brushes for gentle cleaning. Ideal for juice producers and food processors, it offers customization to fit varied production scales, ensuring seamless integration with existing lines and improved operational efficiency.

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Selects, Washes, Loads, and Prepares Fruit

The Selection, Washing, and Loading Hopper Line Z450 from Zumex offers an integrated solution for juice producers and fruit processing companies. This line uniquely combines aluminum roller conveyors for meticulous fruit selection with a programmable IP65 control panel, enabling precise speed regulation to adapt to production demands. Equipped with a brush washer featuring three independent areas—washing, rinsing, and drying—this equipment efficiently handles citrus fruits, vegetables, and multi-fruit inputs for juice and pulp extraction or essential oil production. The system ensures continuous operation with its adjustable unloading belt and fruit level control via photocell. Designed for seamless integration, the Z450 line optimizes upstream stages of juice processing, promoting operational efficiency and consistency in end-product quality.

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Fills and Packs Juices in Bag in Box

Zumex’s Bag in Box Manual Bottling Machine is a precise solution designed for diverse juice production needs. It efficiently fills 3.5, 10, and 20-liter bags with both cold and hot pasteurized fruit and vegetable juices. Featuring a feed tank with a level indicator and probe, it ensures accurate volume control per bag. With a maximum output of 400 liters per hour, it meets the demanding needs of juice producers targeting grocery stores, hotels, and supermarkets. Fabricated from durable AISI 304 stainless steel, it offers robust construction suited for the food and beverage industry, ensuring long-term reliability. This manually operated system integrates seamlessly into existing production lines and provides flexibility for facilities looking to expand or adapt their operations.

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Cleans and Disinfects Juice Production Lines

The CIP Cleaning System from Zumex is an integral component for any juice and beverage production line, designed to streamline the sanitation process. This system operates by circulating hot water and chemical solutions throughout your equipment without needing disassembly, making it particularly efficient for facilities with continuous operations. Ideal for applications ranging from fruit and vegetable juices to multi-fruit solutions, it ensures that every stage of your production, from juice extraction to bottling, remains free from contaminants.

Capable of seamlessly integrating into existing juice processing systems, the CIP Cleaning System is compatible with a diverse array of machinery, including juicers, pasteurisers, and bottling machines. The system’s automation via PLC control allows for precise adjustments and remote monitoring, ensuring consistent cleaning efficacy while optimizing resource use. Designed with energy efficiency in mind, it minimizes energy consumption, thereby reducing operational costs.

Built from durable materials, it withstands the rigorous demands of juice and beverage manufacturing environments, offering longevity and reduced maintenance requirements. As an added benefit, the CIP Cleaning System aligns with industry standards for hygiene and safety, giving you confidence in adhering to stringent food processing regulations. For those needing tailored solutions, Zumex offers customization options to meet specific production demands.

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Extracts and Processes Multi-Fruit Juices

The Z450, engineered by Zumex Food Engineering, is an industrial citrus juice extraction system optimized for efficiency in high-volume applications. It features a rotary filtration head unit that continuously removes pulp and pips, and is complemented by a stainless steel elevator with a 40kg capacity hopper for seamless material input. Designed for diverse juice and essential oil production, the Z450 excels in processing citrus and various fruits and vegetables into products such as orange and grapefruit juices, or lemon and orange essential oils. Equipped with a PLC-controlled system for automated integration into existing production lines, it allows precise control over the entire extraction process. The equipment’s design facilitates energy conservation and operational efficiency, making it an ideal choice for juice production companies and beverage manufacturers focused on optimizing throughput and product quality. Fabricated from durable materials, the Z450 ensures corrosion resistance and includes an easy-to-maintain construction with a built-in CIP system for thorough, quick cleaning cycles, meeting rigorous industry standards.

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Extracts Essential Oils from Citrus Peels

The Zumex ET6 Oil Extractor is engineered by Zumex Food Engineering for food processing and citrus product manufacturers needing efficient essential oil extraction from citrus peels. This extractor employs an abrasive roller system combined with a dual water aspersion line to effectively scrape and recover citrus oils. Suitable for producing lemon, orange, grapefruit, and lime essential oils, as well as citrus juice concentrates and zest oils, the ET6 supports continuous, high-speed operations. With adjustable roller speeds and an abrasive peeler, it optimizes the extraction process. Made from AISI 304 stainless steel, it offers IP65 protection, ensuring reliability and durability. Integrated features such as a centralized greasing system, easy-to-access emulsion intake hopper, and removable cleaning components simplify maintenance. The ET6 aligns seamlessly into existing product lines, featuring a centralized electric control panel for operational efficiency and safety, complete with emergency stop functions.

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