Grinds and Mills Soft to Medium-Hard Products

The Hamex® Hammer Mill by Dinnissen is a precision-engineered grinding solution tailored for diverse industries such as food, pharmaceuticals, and minerals. With its robust construction and variable rotor speeds, it efficiently processes grains, sugars, minerals, and more into fine powders and granules. The hammer mill utilizes freely suspended hammers that swing at high speed, crushing materials against specially designed plates in the grinding chamber. This design ensures a consistent, high-quality output with a fineness ranging from 150 microns to about 3 mm. The Hamex® Hammer Mill supports continuous, high-speed operation and integrates seamlessly into existing production lines, featuring automatic sifter change systems to minimize downtime. Enhanced with energy-saving options like frequency control and a proprietary airflow system, it reduces energy consumption while optimizing capacity. Built with corrosion-resistant materials and offering easy access for maintenance, it is a durable choice for modern processing environments. Compliance with relevant industry standards enhances its suitability for GMP-regulated sectors, making it a reliable choice for precise grinding needs.

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Reduces and Processes Large Materials into Finer Sizes

The Dinnissen Breaker is engineered to handle challenging milling tasks across various industries, including food, pharma, and chemicals. Featuring a robust rotor/stator principle, this breaker efficiently processes large chunks into smaller grains, ranging from 10 mm to 150 microns. Dinnissen’s design ensures high throughput capacities of up to 80 tons per hour, using low rotational speeds to minimize energy consumption and prevent excess heat generation, crucial for processing moist or greasy products like cocoa and filter cake.

Integration into existing production lines is seamless, with options for automated control systems and remote monitoring. Constructed from high-quality stainless steel, it meets EHEDG hygiene standards, making it ideal for sensitive applications such as infant food and pharmaceutical granules. The unit’s dust-proof design and easy-access sliding drawer simplify cleaning and maintenance, reducing downtime for operators.

With customizable rotor versions and the flexibility to test products at Dinnissen’s D-Innocenter, this equipment offers tailored solutions to meet precise production needs, supported by comprehensive engineering and after-sales support.

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Automatically Fills and Handles Tobacco Cases and Bins

The Bin and Case Filling Station FSS from COMAS is engineered for precision in the tobacco industry, designed to streamline the packing process of tobacco cut rag and blends. It stands out with its ability to fill both bins and cardboard cases seamlessly, utilizing a unique combination of weighing, tamping, and identification technologies. This system ensures spillage-free operations and accurate dosing with optional ancillary equipment such as roller, chain, and belt conveyors, and automatic label printers. Capable of continuous high-speed operation, it’s ideal for facilities requiring efficient and reliable product handling. The FSS integrates easily into existing processing lines with flexible capacity adjustments to match your specific needs. Equipped with RF tagging for bin identification and bar code systems for case tracking, it enhances traceability and efficiency. Built with robust materials for durability in demanding environments, this system helps reduce operational downtime with its automation and minimal maintenance needs, backed by COMAS’s engineering support for custom specifications.

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Fills, Caps, and Seals Aseptic Products

The Spectra M1 from SKAN is a semi-automated isolated fill & finish unit designed for the precise and sterile production of small batches in pharmaceutical and biotech settings. Combining SKAN’s advanced isolator technology with Aseptic Technologies’ AT-Closed Vial® system, it ensures consistent cGMP-compliant operations. The unit features a peristaltic pump that accurately doses liquid products such as viral vectors, monoclonal antibodies, and injectable drugs, while minimizing contamination risks through its closed filling process. Its rapid decontamination cycle, facilitated by the integrated skanfog® system, allows for fast and safe operations, maintaining sterility without HVAC connections. The Spectra M1 supports a range of filling volumes from 0.1 ml to 50 ml, with the flexibility to connect to bulk materials via the AT-Port™. It is specifically designed for ease of use with an intuitive batch status tracking system, ensuring real-time monitoring of operations. This unit complies with CFR21 part 11 standards, making it a reliable choice for regulated environments focusing on personalized medicine and small-volume parenterals.

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Tempers, Mixes, and Aerates Chocolate and Confectionery

The AMC SuperNova from Aasted offers unparalleled flexibility in chocolate and confectionery production, expertly tempering a wide range of masses including plain chocolate, nougat, and aerated mixtures. Utilizing an efficient tempering process, it ensures the formation of stable beta crystals V, critical for texture and longevity. With processing capacities ranging from 50 kg/h to 12,000 kg/h, the AMC SuperNova accommodates both small and large-scale operations seamlessly. Integration is simplified with its PLC control and EasyStart technology, allowing for effortless operation and monitoring. Designed with hygiene in mind, it features stainless steel construction for durability and easy cleaning. The AMC SuperNova supports continuous, high-speed operations with integrated features like pumping, mixing, and aeration, making it essential for producing high-quality chocolate bars, pralines, and bakery coatings.

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Processes and Deposits Diverse Masses with Precision

The Alice™ from AASTED is a versatile extruder and depositor designed for the bakery, confectionery, and chocolate industries. Crafted to handle masses ranging from high to low viscosity, it precisely processes and deposits various formulations, including those with inclusions or different temperatures. The unique FlexBooster™ and CamRotor™ technologies ensure gentle mass handling, reducing shearing and product waste. Applications span from chocolate bars to cream-filled doughnuts, with options for single, double, or triple head configurations, allowing multi-mass product creation. Capable of continuous operation and adjustable for manual or automated processes, it integrates into existing lines with ease. The Alice™ supports efficient energy use with reduced booster speeds and enables thorough cleaning with offline hosing and easy disassembly, ensuring minimal downtime. Customizable configurations are available to meet specific production needs, backed by AASTED’s engineering expertise.

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Uniformly Bakes and Heats Diverse Products

The Conny™ Convection Oven from Aasted offers industrial bakeries, confectionery manufacturers, and chocolate producers a reliable solution for continuous, high-speed baking. Engineered for diverse applications, it uniformly bakes products ranging from biscuits and cookies to pizzas and chocolate bars. Its modular design, supplied in 2m preassembled sections, minimizes installation time. The oven employs a sophisticated heat exchanger setup that can be powered by gas, oil, or electricity, ensuring no cross-contamination between baking air and flue gases. Operating efficiently with belt widths ranging from 800 to 4000 mm, the system excels in reducing energy costs through optimized motor control. Constructed with corrosion-resistant steel, it’s designed for durability and easy maintenance, featuring hinged cleaning doors for accessible upkeep. Integration into existing production lines is seamless, and its digital monitoring options provide real-time optimization insights to further enhance energy savings.

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Deposits and Fills Chocolates with Precision

The Nilshot Chocolate Depositor from Aasted is specifically engineered for precision depositing and filling of solid and filled chocolates. This machine stands out with its capability to handle small to medium production scales, ideal for chocolate manufacturers and confectionery producers. It utilizes one-shot technology, enabling high-precision depositing of two-layered bars, truffles, liqueur-filled pralines, and more. With a filling volume up to 60%, this depositor ensures efficient material usage and reduces waste.

The Nilshot operates efficiently as both an inline and standalone unit, integrating seamlessly into existing chocolate, confectionery, or bakery lines. Its construction in sanitary stainless steel ensures easy cleaning and maintenance, vital for maintaining hygiene standards in food production. The equipment features optional conveyors with integrated horizontal and vertical shakers to ensure perfect moulding and air removal, enhancing product quality.

With a processing capacity of up to 150 kg/hour and memory for 156 recipes, the Nilshot allows for significant production flexibility. It also supports experimental runs for new product development in laboratory settings, making it an excellent choice for manufacturers looking to expand their product offerings or improve their production processes. The machine’s design caters to energy efficiency, providing potential cost savings and environmental compliance.

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Enrobes and Coats Confectionery and Bakery Products

The Nielsen Baby Flex Enrober from Aasted is designed to provide flexible, efficient enrobing solutions for small-scale production in the chocolate, bakery, and confectionery industries. It features a hygienic stainless steel design, allowing for ease of disassembly and cleaning without sacrificing quality. The Baby Flex handles a diverse range of products such as chocolate bars, pralines, sugar-coated candies, truffles, and enrobed bakery pastries through total, partial, and bottom enrobing processes. Suitable for both liquid and solid applications, it integrates seamlessly into your production line with its continuous, inline operation. The enrober is equipped with a 320mm belt width, and supports operations with various ingredient inclusions, facilitating creative product development. Energy-efficient with patented technologies and easy cleaning, the Baby Flex caters to the nuanced needs of small-scale producers, ensuring reliable performance and high-quality coatings every time.

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Enrobes and Coats Bakery and Confectionery Products

The Nielsen Junior Enrober from Aasted is engineered for flexibility and efficiency in chocolate, confectionery, and bakery coating applications. This enrober stands out with its rapid changeover capability due to a detachable lower section, allowing seamless transitions between varied enrobing materials. Designed in sanitary stainless steel, it ensures high production capabilities with uniform coatings, perfect for chocolate bars, pralines, and enrobed pastries.

This machine operates continuously with a belt width ranging from 420mm to 1020mm, supporting 24/7 production cycles. It integrates seamlessly within your line with options like feeders, mixers, and Nielsen cooling tunnels. Also, incorporating Aasted’s Energy Enrobing Concept, it directly injects tempered chocolate, boosting energy efficiency and reducing cooling time. For further enhancements, the enrober is compatible with the SuperNova Energy Tempering machine. Customizable features and engineering support are available to meet specific production demands, ensuring precise and consistent output with minimal energy use.

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