Processes Chemical Reactions and Mixes for Diverse Industries

The REACTRON® RT series from Kinematica AG offers highly scalable dispersion reactors tailored for challenging industrial applications across pharmaceuticals, chemicals, and food processing industries. These reactors excel in handling chemical reactions and complex mixing processes with operational volumes from 5 to 1,000 liters. The integration of POLYTRON® batch dispersers and POLYMIX® mixers creates a complete system capable of supporting diverse processes including heating, cooling, and homogenizing. They are designed to meet CIP/SIP and clean room standards, and can operate under various pressures, complying with ATEX guidelines for explosive environments. The adaptable design supports up to 1000 liters, making it ideal for producing synthetic polymers, emulsions, APIs, and more. Each system can be outfitted with additional components such as heat exchangers or process controllers to enhance performance. Available in corrosion-resistant materials, the reactors ensure reliability and long lifespan in harsh chemical environments. The systems accommodate full customization, including automation capabilities and remote monitoring, meeting the specific needs of R&D, processing, and purification departments.

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Facilitates Controlled Chemical Reactions and Filtrations

The Ai 50L Single or Dual Jacketed Filter Reactor is designed for precision in complex chemical syntheses and filtration processes. Utilizing a dual-jacketed system to maintain precise temperature control, this reactor excels in multi-step reactions crucial for biopharmaceuticals, specialty chemicals, and nutraceuticals.

Applications range from synthesizing custom peptide chains and complex organic compounds to extracting high-value essential oils and herbal extracts. Equipped to handle batch and pilot operations, it supports a variety of liquid and slurry products.

Featuring adjustable stirring speeds and a constant pressure feeding funnel, it ensures uniform mixing and reaction control. Its built-in condenser efficiently recovers materials, enhancing process efficiency. The reactor is crafted from durable, hand-made high borosilicate glass and PTFE components, offering excellent heat and chemical resistance.

The modular design allows easy maintenance and cleaning, with detachable filter assemblies and PTFE components that resist solvent degradation. The system meets ETL and optional CE compliance standards, providing a reliable solution for pharmaceutical, chemical, and industrial use. Optional customizations include multi-layer stirring blades and different condenser configurations, supported by lifetime service and engineering support from Ai.

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Facilitates Efficient Gas Absorption and Chemical Reactions

The Bubble Column Reactor from GEA is an engineered-to-order solution ideal for the chemical, pharmaceutical, and environmental industries, addressing challenges in gas absorption and chemical synthesis. This static equipment operates with gas as the disperse phase, distributed in the liquid via a specialized sparger design, offering high heat and mass transfer rates. Facilitating processes like sulfur dioxide removal and mercury elimination, it supports applications ranging from emissions control to specialty chemical production. With options for integration into continuous operations, this reactor is designed for simple, maintenance-free performance, eliminating the need for internal parts and reducing catalyst attrition. Available in corrosion-resistant materials, it ensures long-term durability and compatibility with various chemical processes.

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Controls and Automates Flow Chemistry Reactions

The THS System Controller and ReAction Software from ThalesNano offer an advanced solution for laboratory automation and precision in the chemical and pharmaceutical sectors. This system facilitates seamless remote control and monitoring of flow chemistry reactors, integrating various modules such as reactors, hydrogen generators, and HPLC pumps for comprehensive process management. The software allows for individual parameter control, supporting diverse reaction types including hydrogenation, carbonylation, and photochemistry, making it ideal for producing active pharmaceutical ingredients, specialty chemicals, and other end-products. Compatible with existing lab setups, it provides real-time data logging and safety management features, including automated shutdowns and parameter adjustments. Designed for continuous and automated operations, the system supports both bench-top and remote control, enhancing operational efficiency and experimental reproducibility across multiple industries, including pharmaceutical, chemical, and biotech.

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Automates Liquid Sampling and Handling

The Brooks AIM4000 Autosampler, designed specifically for ThalesNano’s H-Cube® Pro, revolutionizes lab automation with its precise liquid sampling and handling capabilities. Integrating seamlessly with hydrogenation flow reactors, it facilitates the development of active pharmaceutical ingredients and custom chemical compounds. Its moving probe arm minimizes sample contamination while ensuring accurate sampling, which is crucial for achieving desired reaction outcomes.

Engineered for the pharmaceutical and chemical industries, this autosampler excels in small-scale and high-speed applications. It offers flexibility with customizable probe speeds and travel limits, adapting to varied laboratory needs. Compact and portable, the AIM4000 is chemically resistant and easy to maintain, supporting rigorous lab environments.

The AIM4000 enhances process automation, allowing efficient reaction sequences via an intuitive interface. As a result, you can focus on optimizing reaction conditions and accelerating research outcomes, with the reassurance of consistent performance and seamless operation.

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Regulates and Controls Gas Flow in High-Pressure Reactions

The Gas Module and Gas Module Plus from ThalesNano are designed for precise management of gas flow and pressure in flow chemistry environments. Key for fine chemical and pharmaceutical production, these modules regulate gas doses up to 140 bar, supporting intricate reactions such as hydrogenation and carbonylation. Utilizing a built-in mass flow controller, they ensure accurate gas regulation from a variety of gases like hydrogen, nitrogen, and oxygen. The Gas Module Plus, catering for larger throughput, extends gas flow capabilities up to 1 NL/min, enhancing flexibility for large-scale labs. Compatible with ThalesNano reactors, they provide seamless integration and control, crucial for continuous and automated operations. Constructed from robust stainless steel or Hastelloy, they offer excellent corrosion resistance, while ensuring compliance with industry standards. With straightforward connectivity and minimal setup requirements, these modules are ideal for R&D and production-scale labs focused on gas-intensive chemical processing.

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