Processes and Grinds Minerals into Fine Powders

The AWM Table Roller Mill from Hosokawa Alpine is engineered to deliver precise and efficient grinding of mineral raw materials. This equipment stands out with its integrated classifier that ensures energy-efficient comminution at high throughput rates. Ideal for industries ranging from chemical and food to recycling and pharmaceuticals, it processes a wide array of products such as battery-grade lithium compounds and granulated sugar. The mill’s continuous operation supports high-speed processing and is suited for various applications including grinding, drying, and pelleting. Equipped with robust automation systems, it integrates seamlessly into existing production lines while ensuring reduced energy consumption through advanced motor control. Built with durable materials, the AWM offers optional corrosion-resistant materials for handling abrasive or reactive substances, and adheres to relevant industry standards. Furthermore, Hosokawa Alpine provides customization options and engineering support to tailor the mill to specific customer needs, ensuring optimal performance and ease of maintenance.

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Processes Ultrasonic Particle Size Reduction

The TFG Fluidized Bed Opposed Jet Mill from Hosokawa Alpine is engineered for precise milling in the toner, powder coating, and pigment industries. Utilizing a unique high-velocity gas flow mechanism, it achieves exceptional fineness by leveraging interparticle collisions. Ideal for processing a range of applications—including lithium-ion battery cathode materials, protein-enriched flours, and pharmaceutical powders—this mill ensures consistent particle size distribution. Capable of handling continuous operations at high speeds, the TFG integrates seamlessly with existing production lines through PLC automation and dynamic air classifying systems. It boasts Megajet nozzles for energy-efficient grinding, reducing gas consumption while maximizing particle impact rates. Available in stainless steel with a polished finish, the system meets stringent industry standards and offers easy access for cleaning and maintenance. Customizable with various classifying wheel options, the TFG is supported by Hosokawa’s expert engineering team for tailored solutions and integration.

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Processes and Classifies Diverse Material Types Efficiently

The Alpine Multiprocessing System from Hosokawa Alpine is an innovative solution designed to handle a wide range of material processing tasks with unmatched versatility and efficiency. What sets this system apart is its ability to integrate multiple mill types into one mobile and compact unit, allowing seamless transitions between grinding and classifying processes. This system is ideal for applications in the chemical, food, pharmaceutical, and recycling industries, producing end-products like titanium dioxide pigment, lithium-ion battery components, and lactose powders.

The operational principle relies on a modular design with interchangeable mill types, enabling R&D and pilot-scale operations to execute various processes such as grinding, milling, and compacting with ease. With the capability to support both small R&D labs and large-scale production facilities, this system ensures scalability and flexibility in production.

Automation is facilitated through a PLC-controlled interface, allowing precise control and integration into existing production lines. Built for efficiency, the system features energy-optimized motor controls that reduce power consumption, and it is constructed from high-quality materials that ensure durability and resistance to corrosion.

Compliant with GMP standards, the system provides easy cleaning and maintenance solutions, minimizing downtime with quick changeovers and clean-in-place options. Customizable features and engineering support offer tailored solutions to meet specific production needs, making the Alpine Multiprocessing System a versatile powerhouse in material processing.

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Micronises and Classifies Fine Powders Efficiently

The AS 200 II Baseline Spiral Jet Mill from Hosokawa Alpine is a compact machine designed for ultrafine micronisation. It stands out with its robust performance tailored to pharmaceutical, chemical, food, mineral, and metal processing applications. Using high-pressure gas, this spiral jet mill ensures precise particle size reduction, essential for applications like progesterone and omeprazole production, cosmetic powders, and more. It accommodates throughput rates from 5 to 40 kg/h while maintaining product fineness levels within 1 to 40 µm, making it suitable for continuous and scalable batch processing.

Engineered with cGMP compliance, the AS 200 II Baseline ensures high cleanability, featuring a design that minimizes the number of parts, thus simplifying maintenance and cleaning. Its pneumatically controlled vibratory feed plate and sophisticated filter system enhance operational flexibility and reduce noise emissions. Additionally, a range of material dosing options, such as fluidizing injector lances and optional dosing screws, support accurate feeding for diverse product characteristics.

This model operates efficiently with universal voltage capabilities and complies with European safety standards. It offers versatile integration into production lines, thanks to its compact design and plug-and-play functionality. For industries requiring high standards of cleanliness and precision, especially those adhering to international pharmaceutical standards, the AS 200 II Baseline is an optimal choice. Customization options further enhance its adaptability, supported by Hosokawa Alpine’s engineering expertise.

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Processes and Grinds Soft to Medium-Hard Materials

The Alpine AFS Fine Cutting Mill from Hosokawa Alpine is engineered for efficient grinding of soft to medium-hard plastics and materials. Utilizing a precisely adjustable stator disc and high-speed rotating grinding disc, it achieves fine grinding through stages of a tapered gap, optimizing energy use with high throughput. It’s versatile for applications ranging from additives in manufacturing to food processing, producing uniform products like wax coatings, detergent powders, and cosmetic powders. The AFS supports cryogenic modes for heat-sensitive materials and operates effectively in both continuous and batch settings. With options in durable cast iron or welded designs, the mill ensures robust performance with minimal wear and maintenance, featuring quick-access components for cleaning. Full automation with temperature and load monitoring maintains consistent quality, while customization options are available to meet specific industry needs.

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Comminutes and Granulates Plastics and Films

The Compact-Line CL from Hosokawa Alpine is a versatile granulator designed for the efficient comminution of plastics and films. Engineered with a patented cross-scissor cut rotor, it ensures optimal material intake, reducing energy consumption while enhancing throughput. Ideal for applications in chemicals, food, and recycling industries, it efficiently processes materials into granules and powders, supporting a wide range of end-products like dyestuffs, fertilizer pellets, and soap pods.

The system features an electrohydraulic dual opening mechanism for easy access and cleaning, cutting down time between product changes. Available in capacities ranging from 30 to 500 kW, it offers modular design options for swift integration into existing lines. Its robust construction with standard and special wear protection makes it suitable for high-load operations. The Compact-Line CL supports continuous and high-speed operations, with a user-oriented design that permits rotation of the screen and straightforward adjustments of rotor and stator knives for reduced maintenance and spare part needs, ensuring longevity and cost-efficiency.

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Classifies and Separates Powders and Granules

The Alpine Calciplex ACP from Hosokawa Alpine is an efficient classifier designed to enhance powder and granule processing across diverse industries. Using a high-speed classifier wheel, it separates fine particles while rejecting coarser material, ensuring uniform product quality. This makes it ideal for applications ranging from chemical and pharmaceutical processing to food manufacturing and recycling efforts. The ACP’s throughput supports high-speed, continuous operations and achieves energy savings of up to 25%. Constructed from robust cast iron, it is designed to cope with demanding environments while maintaining low maintenance requirements. Integration with existing systems is seamless, supported by pneumatic conveying. The ACP is suitable for operations demanding precise particle sizing and consistent output, and it meets industry standards for various applications. Customization options are available to meet specific needs, backed by expert engineering support.

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Classifies and Processes Fine Powders and Granules

The Turbo Twin Double TTD from Hosokawa Alpine stands out as an exemplary classifier mill, adept at ultrafine classification of powders and granules. Leveraging its patented Turbo Twin wheel geometry, it facilitates high throughput and precise classification, reaching fineness levels up to d97= 3.0 μm. With six machine sizes available, it suits varied capacities, up to 120 m/s peripheral speeds, perfect for industries like chemicals, food, and minerals. This equipment is engineered for energy saving, achieving up to 25% reduced power consumption through a low pressure drop. The TTD is PLC-controlled for smooth integration into existing workflows and designed with maintenance in mind, featuring a double flooded fine material outlet to simplify upkeep. Fabricated for robustness, it is compliant with industry standards and available in materials suited for chemical resistance, supporting large-scale, continuous processing with customized configurations upon request.

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Ensures Consistent Discharge of Bulk Materials

The Vibration Bin Discharger “ExtraVib” Type EVK from Hosokawa Solids is engineered to tackle the complex task of consistent bulk material flow. With its mass flow principle, it prevents segregation and reduces clearance volumes, ideal for ensuring high load capabilities in storage silos. Designed for industries ranging from chemicals to food and pharmaceuticals, it supports diverse applications such as pigment production, cathode material handling for batteries, and granulated sugar processing. The EVK model’s vibration technology promotes even discharge and dosing accuracy, crucial for continuous operations. Constructed in various configurations, including hygienic designs, it complies with industry standards for cleanliness and efficiency. Available in corrosion-resistant materials, its robust design proves essential for demanding environments with options for custom engineering to fit specific process needs.

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Fills, Weighs, and Doses Bulk Materials

Hosokawa Solids Solutions offers a range of industrial filling devices, including the Filling Chutes TLB and TLC types, the Big Bag Filling Device BFA/BFM Type, and the Drum Filling Device. These devices enhance bulk material handling with precision and reliability. The TLB and TLC filling chutes feature dust-free docking for seamless loading into lorries or railway cars, perfectly suited for abrasive products. The BFA/BFM Type excels with a user-friendly suspension device and a dust-proof SST docking system, ensuring minimal maintenance and reliable operations. The Drum Filling Device offers universal discharge with robust components designed for low-effort cleaning.

These filling systems are essential for applications in industries such as food processing, chemicals, and recycling, handling end-products from cornflakes to recycled plastic pellets. With a focus on effective automation, they integrate seamlessly into existing production lines through PLC-controlled operations, accurately managing the dosage and weighing of powders, granules, and solid bulk materials. The equipment can be calibrated as SWA or SWE scale, ensuring high accuracy and reproducibility, and complies with relevant industry standards, offering customizable configurations to meet specific material handling needs.

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