Automates Turkey Breast Deboning and Portioning

The ILBD-2T In-Line Breast Deboner from Prime Equipment Group offers a revolutionary solution for automating turkey breast deboning. This machine stands out for its ability to consistently meet or exceed traditional cone line whole-muscle yields while dramatically reducing staffing needs by automating the deboning process. Designed specifically for the poultry, meat, and seafood industries, the ILBD-2T is capable of processing turkey breast fillets, deboned chicken breasts, and boneless fillets with precision.

This fully automated machine operates continuously, ensuring seamless integration into your existing production lines. With no requirements for incoming product temperature, it simplifies operation and reduces energy consumption. It handles water requirements of 1-3 gpm at room temperature and utilizes standard electrical connections of 480 VAC, 3 phase, and 60 Hz.

The compact design demands a lower capital investment and offers an impressive return on investment through substantial long-term savings in labor and training costs. Available with various material options to suit different processing environments, it also supports easy cleaning and maintenance setups to ensure hygienic and efficient operations.

The post In-line turkey breast deboner appeared first on Making.com.

Debones and Splits Turkey Legs Efficiently

The Prime LP-1T Turkey Leg Processor from Prime Equipment Group is an automated solution designed to enhance efficiency in poultry processing lines. It specializes in deboning and splitting turkey legs, addressing the need for precise part separation. The machine efficiently cuts the ligament in the hip joint and uses an integrated auger to convey the leg into a splitting module, ensuring seamless separation of the thigh from the drumstick. This equipment is ideal for producing turkey legs, drumsticks, thigh fillets, and leg quarters commonly required in the food, poultry, and meat processing industries.

Capable of processing up to 38 toms or 32 hens per minute, the LP-1T optimizes throughput and reduces labor costs by handling tasks typically requiring multiple operators. Its operation is PLC-controlled, facilitating easy integration into existing production lines with minimal downtime. The machine requires a central hydraulic system, operating at 12 GPM and 1,200 PSI, and adheres to standard electrical requirements, making it a versatile choice for varied facility infrastructures.

Constructed for durability and reliable performance, the LP-1T’s design has evolved from the proven FoodCraft model, re-engineered by Prime Equipment Group for contemporary needs. Maintenance is straightforward, aligning with continuous, high-speed operations typical of processing plants, and ensuring extended machine uptime.

The post Turkey leg processor for mechanized poultry processing appeared first on Making.com.

Processes and Debones Poultry Efficiently

The JBT Prime Equipment Group offers the Semi-Automated Poultry Cone Deboning Line, a state-of-the-art solution for efficient deboning and portioning of poultry products such as chicken breasts, wings, tenders, and turkey fillets. This system enhances production throughput with its semi-automated, continuous operation, reducing labor while maintaining the integrity and yield of each cut.

Capable of operating at line speeds of up to 40 birds per minute, it integrates seamlessly into existing processing lines, optimizing labor deployment by minimizing strenuous manual tasks. Automation is achieved through strategically positioned machines along the cone line, offering ergonomic benefits and enhancing worker safety.

Engineered for food processing industries, this line is particularly beneficial for poultry, meat, and seafood processors looking to maximize output and efficiency. The equipment’s compact footprint allows for flexible installation, adapting to various plant layouts, while its robust design ensures durability and reliability in demanding environments.

The advanced PLC control system facilitates easy operation and maintenance and is complemented by optional on-site service and support. Additionally, the line’s construction complies with industry standards, ensuring it meets rigorous sanitary and safety requirements. Customization options are available, allowing configurations to meet specific processing needs or capacity expansions.

The post Semi-automated poultry deboning system appeared first on Making.com.

Debones and Portions Turkey Drumettes and Wing Sections

The CFS-DR-W Drumette Wing Deboner for Turkey from Prime Equipment Group revolutionizes high-volume poultry processing by employing precise water jet technology to separate meat from bone efficiently. This equipment ensures a high yield of deboned turkey drumettes and wing tips without bone chipping, allowing seamless integration into continuous, automated production lines. It serves poultry processors and meat processing facilities, optimizing operations with its simple design that requires only a single operator for effective functioning. The deboner operates continuously, effortlessly handling high-speed processing demands. Electrical, water, and air specifications ensure robust performance: powered by a 2 hp motor and supported by a 20 hp pump, while maintaining water flow at 7.0 GPM and air pressure at 100 PSI. Built for integration into existing systems, it supports further processing stages like cooking and freezing, making it a versatile asset in poultry, meat, and seafood industries. Its material construction is designed for durability and hygiene, aligning with rigorous food safety standards.

The post Turkey drumette and wing deboner appeared first on Making.com.

Debones and Skins Turkey Thighs, Drumettes, and Wings

The CFS-LT3-T from Prime Equipment Group is an innovative solution for poultry processors, utilizing a precise water jet mechanism to efficiently debone turkey thighs, drumettes, and wings. This reliable machine simplifies the deboning process by employing a single operator while achieving precise meat separation and consistent skinning. Designed to integrate seamlessly into your production line, it supports continuous and semi-automated operations, ensuring optimal throughput and productivity. This system not only enhances yield but also minimizes bone chips due to its consistent action. With a configuration supporting electrical and water requirements tailored to industrial settings, it serves food, poultry, and meat processing industries effectively. Additionally, the machine’s compact design and straightforward maintenance requirements make it an ideal choice for processing facilities.

The post Thigh deboner for turkey processing appeared first on Making.com.

Efficiently Halves and Separates Turkey Parts

The HM-1T Turkey Halver from Prime Equipment Group is engineered to streamline your poultry processing line by effectively halving and separating turkey parts with precision. With its line-driven operation, this machine uses a fully automatic cutting system to ensure consistent and accurate separation of the front half from the saddle. This equipment excels in enhancing yield by allowing for adjustments to remove more rib bones or saddle, tailored to your production needs. It’s ideally suited for the production of turkey halves, saddle cuts, and front half portions, serving poultry processors, meat facilities, and food companies efficiently.

The HM-1T can integrate seamlessly with your existing overhead lines and operates continuously, requiring no additional power or operator intervention. Capable of processing up to 50 toms per minute or 60 hens per minute, it maximizes throughput without compromising on quality. This machine is compatible with the BSC-Series Back Skin Cutter, providing flexibility in how front halves are managed post-separation. Constructed to handle solid product types, it supports both whole turkey processing and the creation of boneless fillets and turkey ribs. The HM-1T offers customizability and engineering support to adapt to various production environments, ensuring reliability and efficiency in operations.

The post Turkey halver for poultry processing appeared first on Making.com.

Separates and Portions Chicken at High Speed

The Prime HM-2 Chicken Halving Machine from Prime Equipment Group is engineered to enhance poultry processing efficiency by automatically separating the front half from the saddle, operating at speeds up to 180 birds per minute. This machine is line-driven, requiring no additional power sources, and offers easy adjustment to settings, allowing for different cut configurations to maximize yield. Designed for poultry, meat, and seafood processing facilities, the HM-2 is adept at producing chicken halves, boneless breasts, leg quarters, wings, thighs, and whole portions. It seamlessly integrates into various overhead line systems, offering production flexibility without compromising throughput. The machine’s robust construction ensures it can withstand rigorous operational demands, while its adjustability allows for tailored solutions in high-speed, continuous production environments. Backed by the FoodCraft service network, it guarantees reliable support and maintenance, ensuring minimal downtime and optimal performance.

The post Chicken halving system for high-speed poultry processing appeared first on Making.com.