Fills, Seals, and Overcaps Diverse Product Ranges

The Autoprod CF-400 from R.A Jones is a versatile cup filling and sealing machine specifically engineered for the food, dairy, and pet care industries. It efficiently handles liquid and solid products, utilizing an inline indexing system for precise filler, sealer, and overcapper applications. Capable of operating up to 400 cups per minute, it is ideal for products ranging from Greek yogurt and cheddar cheese slices to canned dog food and olive oil bottles. This 3-A certified equipment offers swift changeovers—10 minutes for product and 20 minutes for size—minimizing downtime and maximizing productivity. Integration into existing production lines is seamless, with intermittent and high-speed operational modes to meet varying demands. Comprised of durable materials suitable for food-grade applications, the Autoprod CF-400 supports both plastic and paperboard packaging, ensuring compliance with industry standards for safety and efficiency.

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Fills and Deposits Dual-Color Chocolate Cups

The MKCF-200 Cup Filling Machine from Memak Professional Chocolate and Bakery Machines is purpose-built for filling dual-color masses in confectionery production. This machine distinguishes itself with its 12-nozzle depositor system, allowing for precise filling and versatile production capabilities of chocolate spreads, layered treats, and confectionery toppings. Operating at a capacity of 6-8 containers per minute, with a range of 100-1000 grams, it integrates seamlessly into existing production lines with its automatic operation and adjustable conveyor. The machine’s high-speed capabilities make it ideal for chocolate manufacturers and bakery businesses looking to enhance their efficiency. Made with durable materials, the MKCF-200 offers easy integration with filling and depositing systems, ensuring reliable performance in food, bakery, and candy production sectors. Its versatility extends to both liquid and slurry types while maintaining energy efficiency with a total power consumption of 6.5 kW.

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Refines Chocolate for Smooth Texture and Flavor

The MKST-R 2500 conching machine from Memak is engineered to refine chocolate to the ideal smooth texture and flavor. Specifically designed for chocolate and confectionery applications, this machine facilitates the critical conching process, enhancing the consistency and quality of chocolate products such as bars and truffles. With a capacity of 2500 kg, it integrates seamlessly into continuous, high-speed operations, suitable for solid, liquid, and powder product types within chocolate production lines. Powered by a 3 kW mixer motor at 28 rpm and a 2.2 kW transfer pump motor at 100 rpm, it optimizes energy use and operational efficiency. The total power consumption is 24.55 kW, and the equipment is engineered for easy integration with existing processing and wrapping machines, assuring flexibility and scalability. Its robust construction promises durability, with options for stainless steel to resist wear and corrosion, ensuring long life in demanding production environments. Configurable for various operational needs, it offers straightforward maintenance and supports easy cleaning routines to minimize downtime.

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Fills and Seals Dairy and Food Containers

The R-LINE from IMA Group is a rotary filling and sealing machine designed for high-speed, automated packaging of food and dairy products. This machine stands out due to its hygienic wash-down design, accommodating a variety of pre-formed cups, tubs, and bottles, ranging from small yogurt cups to large margarine sticks. It operates with high flexibility, seamlessly integrating into existing production lines with its modular design. Capable of processing up to 36,000 units per hour, the R-LINE handles both liquid and high-viscous products with or without particulates.

Its future-proof construction allows it to transition between different container sizes and materials, including recyclable and mono-material options, aligning with sustainability goals. Automation is enhanced through PLC control, supporting both “clean” and “aseptic ready” operations. The ergonomic design facilitates maintenance, while the absence of a table plate enhances sanitation. With configurations available for various industry needs, the R-LINE is ideal for dairy producers, food manufacturers, and beverage companies seeking efficient and reliable packaging solutions.

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Fills and Seals Pre-formed Cups Aseptically

The DOGASEPTIC from the IMA Group is an advanced aseptic cup filling and sealing machine designed for food, dairy, and beverage manufacturers. Featuring a completely enclosed processing tunnel with sterile air overpressure, it excels in ultra-clean production environments, ensuring effective germ reduction up to log 6 bacillus subtilis. This machine is ideal for filling and sealing applications involving fermented milk products, desserts, aerated products, and more, with a versatile capacity ranging from 9,600 to 20,160 cups per hour. The DOGASEPTIC integrates seamlessly into production lines, supported by CIP systems and providing flexible customization with pre-/post-fillers and cup stack buffer magazines. It’s constructed with high-quality materials like PP, PS, and PET for both cups and lids, offering reliability and compliance with stringent hygiene standards.

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Forms, Fills, and Seals Cups Efficiently

The C500 from IMA Group is an engineered-to-order Form-Fill-Seal (FFS) machine designed for the efficient production of various cup sizes and shapes, including dual cavity configurations. This high-output machine excels in handling applications ranging from yogurt and desserts to sauces and liquid formulations. The machine’s servo-driven operation ensures precise process control and integrates seamlessly into continuous, high-speed production lines. Offering a throughput of up to 57,600 cups per hour, it caters to diverse production needs with customizable processing capacities. The C500 stands out with its aseptic packaging option, complying with VDMA, FDA, and EHEDG standards to extend product shelf life without chemical preservatives. Constructed with hygiene in mind, options range from clean to aseptic classes. Featuring advanced HMI and software for user-friendly operation, the C500 supports in-line cup decoration and offers low maintenance with minimized spare parts costs. Additionally, the machine is equipped with a multi-component filling system, facilitating accurate dosing and reduced product loss. Customizations are available to suit specific processing requirements, backed by engineering support for seamless integration.

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Fills and Seals Liquid and Slurry Products

The COMBISEPTIC from GASTI by IMA Group offers a modular, continuous-motion solution for dairy and dessert production, excelling in flexible filling and sealing applications. Engineered to support varying hygiene standards, it is suited for products like yogurt, cheese, custard, and dips. The machine’s servo-driven fillers ensure precise filling volumes—up to 500 ml per cup—and its throughput ranges from 9,000 to 16,200 cups per hour. With simultaneous dual-format filling, it integrates seamlessly into high-speed production lines. The COMBISEPTIC supports Clean and Ultra-Clean environments, incorporating UVC and H2O2 sterilization methods. Built with durable materials like PP and PET for both cups and lids, it ensures compliance with industry hygiene standards. Additionally, its CIP-capable filling station enhances operational efficiency and reduces maintenance downtime. Custom solutions are available to meet distinctive production requirements, ensuring seamless alignment with your existing systems.

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Fills and Seals Pasty and Dairy Products

The COPPARAPID 4000 from IMA Benhil is a rotary filling and sealing machine engineered to streamline your packaging process for pasty and dairy products in the food industry. Designed with a flexible platform, it supports various cup and tub sizes, ideal for products like yogurt, cream cheese, and dips. This machine features interchangeable filling stations with hopper and direct feed options, enhancing adaptability to product characteristics. With its energy-efficient motors, it offers up to 30% power savings, while the servo technology minimizes downtime during product changeovers. Operating continuously at high speeds, the COPPARAPID 4000 achieves up to 9,600 cups per hour, integrating seamlessly into your production line with clean or ultra-clean hygiene levels. It’s constructed for ease of maintenance and quick format changeovers, ensuring minimal disruption to operations. Whether you’re producing fruit purees or margarine containers, this machine enhances efficiency and accuracy, proving indispensable for food manufacturers and dairy producers seeking reliable and rapid processing solutions.

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Forms, Fills, Seals, and Labels Cups

The C100 from IMA Group is a compact, modular machine that is ideal for food and dairy producers seeking efficient cup forming, filling, sealing, and labeling. Designed for versatility, it accommodates a variety of liquid-to-pasty products such as yogurt, fruit juices, and processed cheese. The C100’s servo-driven dosing pistons ensure maximum accuracy, minimizing product loss and enhancing productivity. It operates with a throughput of up to 7,000 cups per hour, making it suitable for low-output production lines. Its minimal footprint and intuitive HMI reduce operational and maintenance costs. The machine handles pre-formed and thermoformed cups, offering customized solutions to match specific design and labeling requirements. With options for ultra-clean hygiene specifications and adaptable configurations, the C100 integrates smoothly into diverse manufacturing environments, ensuring compliance with industry standards.

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Fills and Closes Aseptic Containers

The 100 Series In-Line Machines by Trepko are engineered-to-order solutions designed for precision filling and closing of pre-formed containers in food and beverage production lines. This series combines a robust mechanical design with modular flexibility, facilitating high-speed operations that support up to 10 lanes and double indexing for enhanced throughput and fast format size changes.

Focused on hygiene and adaptability, the 100 Series offers aseptic, ultra-clean, and standard configurations, making it ideal for dairy products, spreads, sauces, and pet food. It seamlessly integrates filling, closing, sealing, and dosing into your production line, ensuring consistent quality and hygienic processing.

Capable of handling diverse product types, including liquids, solids, and slurries, the 100 Series adjusts to varying cup dimensions and production requirements. With standard compliance to CE marking and European safety standards, Trepko’s machines ensure safe and reliable operations across the food, dairy, and condiment industries.

Equipped with energy-efficient components, an integrated CIP system, and customizable features such as sterile air cabins and UV radiation options, the 100 Series supports swift cleaning and maintenance, minimizes downtime, and ensures production efficiency.

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